Comparc DELTA MIG 455, Owner'S Manual

Page 1: ...1327 REV 0 E 21 01 2021 PROCESSES DESCRIPTION CONSTANT VOLTAGEOUTPUT CV MIG GMAW DIRECTCURRENTOUTPUT DC THREEPHASES 3 DC CV Phase OWNER SMANUAL 302 573 T M OWNER S MANUAL GIVETHISMANUALTOTHEOPERATOR V...

Page 2: ...7 Remote14 andRemote ON OFF receptacles 6 3 8 Weldoutput terminals 7 3 9 Input powerconnections 7 SECTION 4 OPERATION 8 4 1 Location of controlsin welding power source 8 4 2 Power switch 8 4 3 Output...

Page 3: ...e clothing made from durable flame resistant mate rial wool and leather and foot protection 5 Use approved ear plugs or ear muffs if noise level is high FUMES AND GASES can be hazardous to your health...

Page 4: ...e smoking or if unit is near any sparks or open flames 3 Allow engine to cool before fueling If possible check and add fuel to cold engine before beginning job 4 Do not overfill tank allow room for fu...

Page 5: ...DTH 571 mm HEIGHT 838 mm 48 VDC WARNING CAUTION IMPORTANT Statements identify special instructions necessary for the most efficient operation of thisequipment WARNING statements identify procedures or...

Page 6: ...voltageandamperageoutputcapabilitiesof theweldingpower source Curves of other settingsfall between the curvesshown 2 2 DUTY CYCLE EXCEEDINGDUTYCYCLECANDAMAGEUNITORGUNTORCHANDVOIDWARRANTY CAUTION 100 D...

Page 7: ...STALLING WORK CLAMP Power Source 14 Pins Wire Feeder GMAW Gun Work Piece Power Source 14 Pins Wire Feeder GMAW Gun Work Piece Solid Wire Weld Connection GMAW ReversePolarity ElectrodePositive Fluxcore...

Page 8: ...over 2 and side deckl 3 as shown in figure 2 Place the support on the cover 1 and beside deck 2 as shown in figure 3 Ensure the support 1 with screws 1 4 x 1 4 Tools needed 3 8 To place the support fo...

Page 9: ...3 0 2 3 0 2 4 0 3 3 0 3 4 0 3 4 0 1 0 3 0 4 0 2 2 0 2 3 0 2 3 0 2 4 0 3 3 0 3 4 0 3 4 0 4 4 0 1 0 3 0 4 0 2 2 0 2 3 0 2 4 0 2 4 0 3 3 0 3 4 0 4 4 0 4 4 0 10 60 Duty cycle 10 100 Duty cycle Welding amp...

Page 10: ...7 REMOTE 14 AND REMOTE ON OFF RECEPTACLES 1 Remote 14 receptacle RC8 See table 3 2 2 Keyway 3 Plug connector 14 4 Collar 5 Remote ON OFF receptacle See table 3 3 To connect this receptacle align keywa...

Page 11: ...fuse Figure3 9 Inputpowerconnections 3 9 INPUT POWER CONNECTIONS 3 2 4 1 Tools Needed ELECTRICK SHOCK can kill WARNING ELECTRICK SHOCK can kill WARNING Input voltage Rated input current Fuse or circui...

Page 12: ...and turn off the power source ON OFF POWER ON REMOTE OUTPUT OUTPUT switch PANEL position for front panel control of output weld output terminals are energized REMOTE position for remote control of ou...

Page 13: ...prox 4 sec subsequently shown PRESET value 9 VOLTAGE ADJUSTMENT VOLTAGE ADJUSTMENT control To increase arc voltage output turn control clockwise Voltmeter value changes as control is turned While weld...

Page 14: ...igure 4 11 Submerged arc process SAW Readjsut controls and begin welding Open gas valve Turn On Wire feeder and Power Source Put On safety equipment Install and prepare wire feeder Install and connect...

Page 15: ...l continue to operate when the machine has a temperature to operate safely restart output and the message ESP ErE disappears 4 On the one overheating or failure in the cooling system the machine will...

Page 16: ...sconnet unit before inspection 1 CIRCUIT BREAKER CB1 10 AMP Protect the 120 V c a cicuit for overload Presss button to reset breaker 2 CIRCUIT BREAKER CB2 10 AMP Protect the 24 V c a cicuit for overlo...

Page 17: ...rce Consult your dealer or Service Center to review mechanism connections and when necessary the electronic board in wire feeder TABLE 5 2 TROUBLE WITH MIG GUN AND WIRE FEEDER Wire feed but stops duri...

Page 18: ...455 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 57 5 V O LT S A C 46 0 V O LT S A C 23 0 V O LT S A C 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6...

Page 19: ...forMIG gun Panel left side Panel right side ControlPCB Digital meter PCB Panel rear ASSEMBLY Blade 16 VA 407 Motorpower1 6PSC481646 0883 Resistor ww 20 ohm 10 300W Support rubberNo 4 Resistor ww 200...

Page 20: ...16 Figure 7 1 Main assembly 6 3 2 18 17 5 16 1 4 11 23 7 19 20 15 14 12 9 10 25 8 26 24 27...

Page 21: ...PT2750 MT08386 PB1963 PB1961 PT2752 PT2758 MA02821 1 2 3 4 5 6 7 8 9 10 11 12 13 3 14 15 16 17 5 18 Heatsinkintermediatelarge Heatsink intermediate small Heatsink for AC Heatsink connection left Heats...

Page 22: ...motor drive system drive roll excluded and any other part the requires the removal of sheet metal 2 1 Year Parts Labour CG1 Dart Track Cutter excluding tracks Welding positioners turning rollers Auto...

Page 23: ...NOTES...

Page 24: ...SERVICE CENTER FAX MAP CANADA LTD 325 Healey Road Unit 1 Bolton ON L7E 5C1 Canada Phone 905 951 2788 Toll Free 800 757 4445 Fax 905 951 6256...