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1

CROSSFIRE

®

LIMITED WARRANTY 

Effective April 14, 2018

(This limited warranty supercedes all prior warranties and is exclusive with no other warranties or 

garuntees implied.) 

 

Warranty Claim 
This  is  a  parts  and  labour  warra

nty.  Warranty  claim 

options  will  be  decided  at  the  sole  discrection  of 
Crossfire  Welders,  which  exclusively  include  (1)  repair;  or 
(2)  replacement;  or,  if  approved  (3)  cost  of  repair  at  an 
approved  Crossfire  repair  center;  or  (4)  credit  (less 
depreciation). 

Do  not return  your unit

 to the retail or 

distribution area where it was purchased

.  Retain  your 

receipt  in  case a  warranty claim is needed.  No  warranty 
will  be provided without the

 original receipt from retailer. 

To make a warranty claim, please contact 
crossfire@mapcanadaltd.com. No Crossfire warranty service 
can begin without a service file number including – Model 
# - Serial Number – Purchase Date. 

This warranty applies to the original purchaser and is 
subject to the terms and conditions listed below. This 
Limited Warranty is for new equipment sold after the 
above date, providing coverage for defects in 
material and workmanship at the time it is shipped 
from the factory.

Limited to the warranty periods below, Crossfire 
Equipment or an approved Crossfire Repair Centre 
will repair or replace the item under warranty that 
fails due to defects in material and workmanship. 
Crossfire must be notified within 30 days of the 
failure, so as to provide instructions on how to 
proceed with the repair of you welder and warranty 
claim processing. Warranty period begins at the time 
the welder is purchased from Crossfire

, or 1 year 

after delivery to a distrbutor, whichever comes first

Keep your receipt as proof of purchase.

1. 3 Years - Parts

 &

 Labour

Crossfire Welders and Plasma Cutters including - 
transformer, reactor, rectifiier, solenoid valve, PC 
Board, switches, controls, gas vavle, drive motor, 
drive system (drive roll excluded), and any other part 
the requires the removal of sheet metal.

 

2. 1 Year - Parts & Labour

CG1-Dart Track Cutter

 (excluding tracks)

 

Welding 

po

sitioners

,t

urning 

r

ollers

, Auto 

darkening lens, PAPR blower & battery

Rheostat

, Water Cooling Systems.

3. 90 Days - Parts & Labour

Parts for Crossfire MIG guns, 

TIG 

Torches,

 Plasma 

Torches,

 

Spool Guns, 

Regulators & Gauges, 

welding carts, and welding cabinets. This warranty 
covers the absense of defective parts or those 
parts as listed under "Warranty Exclusions". 

4. Engine Warranty
The engine on this unit is warranted seperately by 
the engine manufacturer. Please see the engine 
manual.

5. Warranty Exclusions
This limited warranty shall not apply to: 
consumables such as; contact tips, nozzles, liners, 
drive rollers, plasma cutting torch tips and 
electrodes, welding gloves, auto-darkening helmet 
outside/inside lens, weld cables, ground clamps

 

and any crossfire products that fail due to normal 
wear.

 

Items furn

ished

 by 

Crossfire Welders

, but 

manufactured by others, such as accessories and 
engines.

6. Voiding Warranty
The limited warranty is void if the Crossfire product has 
been repaired, changed, or modified by anyone other then 

Crossfire Welders

 

or an Authorized Crossfire Repair 

Centre. Equipment that has been improperly installed, 
misued based on standard operating procedures and 
industry standards,

 or has not been reasonably 

maint

ained

.  

 

 

ANY AND ALL WARRANTY CLAIM TRANSPORTATION

,

 

FREIGHT COST

,

 AND RISKS WILL BE AT THE SOLE 

RESPONSIBILITY OF THE OWNER.

TO THE EXTENT PERMITTED BY LAW, THIS LIMITED 

WARRANTY AND THE REMEDIES HEREIN ARE THE SOLE 

AND EXCLUSIVE REMEDIES OF THE PURCHASER IN 

RESPECT TO 

CROSSFIRE

 PRODUCTS. IN NO EVENT SH

ALL 

CROSSFIRE WELDERS 

BE LIABLE FOR ALL INDIRECT, 

DIRECT, SPECIAL, INCEDENTAL AND CONSEQUENTIAL 

DAMAGE, LOSS, EXPENSES OR LOSS OF PROFIT. ANY 

WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED 

WARRANTY GAURANTY OR REPRESENTATION ARE 

EXCLUDED AND DISCLAIMED BY 

CROSSFIRE WELDERS.

HAVE QUESTIONS?        
Toll-Free: 1-800-757-4445

Email: Crossfire@mapcanadaltd.com 

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Summary of Contents for DELTA MIG 455

Page 1: ...1327 REV 0 E 21 01 2021 PROCESSES DESCRIPTION CONSTANT VOLTAGEOUTPUT CV MIG GMAW DIRECTCURRENTOUTPUT DC THREEPHASES 3 DC CV Phase OWNER SMANUAL 302 573 T M OWNER S MANUAL GIVETHISMANUALTOTHEOPERATOR V...

Page 2: ...7 Remote14 andRemote ON OFF receptacles 6 3 8 Weldoutput terminals 7 3 9 Input powerconnections 7 SECTION 4 OPERATION 8 4 1 Location of controlsin welding power source 8 4 2 Power switch 8 4 3 Output...

Page 3: ...e clothing made from durable flame resistant mate rial wool and leather and foot protection 5 Use approved ear plugs or ear muffs if noise level is high FUMES AND GASES can be hazardous to your health...

Page 4: ...e smoking or if unit is near any sparks or open flames 3 Allow engine to cool before fueling If possible check and add fuel to cold engine before beginning job 4 Do not overfill tank allow room for fu...

Page 5: ...DTH 571 mm HEIGHT 838 mm 48 VDC WARNING CAUTION IMPORTANT Statements identify special instructions necessary for the most efficient operation of thisequipment WARNING statements identify procedures or...

Page 6: ...voltageandamperageoutputcapabilitiesof theweldingpower source Curves of other settingsfall between the curvesshown 2 2 DUTY CYCLE EXCEEDINGDUTYCYCLECANDAMAGEUNITORGUNTORCHANDVOIDWARRANTY CAUTION 100 D...

Page 7: ...STALLING WORK CLAMP Power Source 14 Pins Wire Feeder GMAW Gun Work Piece Power Source 14 Pins Wire Feeder GMAW Gun Work Piece Solid Wire Weld Connection GMAW ReversePolarity ElectrodePositive Fluxcore...

Page 8: ...over 2 and side deckl 3 as shown in figure 2 Place the support on the cover 1 and beside deck 2 as shown in figure 3 Ensure the support 1 with screws 1 4 x 1 4 Tools needed 3 8 To place the support fo...

Page 9: ...3 0 2 3 0 2 4 0 3 3 0 3 4 0 3 4 0 1 0 3 0 4 0 2 2 0 2 3 0 2 3 0 2 4 0 3 3 0 3 4 0 3 4 0 4 4 0 1 0 3 0 4 0 2 2 0 2 3 0 2 4 0 2 4 0 3 3 0 3 4 0 4 4 0 4 4 0 10 60 Duty cycle 10 100 Duty cycle Welding amp...

Page 10: ...7 REMOTE 14 AND REMOTE ON OFF RECEPTACLES 1 Remote 14 receptacle RC8 See table 3 2 2 Keyway 3 Plug connector 14 4 Collar 5 Remote ON OFF receptacle See table 3 3 To connect this receptacle align keywa...

Page 11: ...fuse Figure3 9 Inputpowerconnections 3 9 INPUT POWER CONNECTIONS 3 2 4 1 Tools Needed ELECTRICK SHOCK can kill WARNING ELECTRICK SHOCK can kill WARNING Input voltage Rated input current Fuse or circui...

Page 12: ...and turn off the power source ON OFF POWER ON REMOTE OUTPUT OUTPUT switch PANEL position for front panel control of output weld output terminals are energized REMOTE position for remote control of ou...

Page 13: ...prox 4 sec subsequently shown PRESET value 9 VOLTAGE ADJUSTMENT VOLTAGE ADJUSTMENT control To increase arc voltage output turn control clockwise Voltmeter value changes as control is turned While weld...

Page 14: ...igure 4 11 Submerged arc process SAW Readjsut controls and begin welding Open gas valve Turn On Wire feeder and Power Source Put On safety equipment Install and prepare wire feeder Install and connect...

Page 15: ...l continue to operate when the machine has a temperature to operate safely restart output and the message ESP ErE disappears 4 On the one overheating or failure in the cooling system the machine will...

Page 16: ...sconnet unit before inspection 1 CIRCUIT BREAKER CB1 10 AMP Protect the 120 V c a cicuit for overload Presss button to reset breaker 2 CIRCUIT BREAKER CB2 10 AMP Protect the 24 V c a cicuit for overlo...

Page 17: ...rce Consult your dealer or Service Center to review mechanism connections and when necessary the electronic board in wire feeder TABLE 5 2 TROUBLE WITH MIG GUN AND WIRE FEEDER Wire feed but stops duri...

Page 18: ...455 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 57 5 V O LT S A C 46 0 V O LT S A C 23 0 V O LT S A C 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6...

Page 19: ...forMIG gun Panel left side Panel right side ControlPCB Digital meter PCB Panel rear ASSEMBLY Blade 16 VA 407 Motorpower1 6PSC481646 0883 Resistor ww 20 ohm 10 300W Support rubberNo 4 Resistor ww 200...

Page 20: ...16 Figure 7 1 Main assembly 6 3 2 18 17 5 16 1 4 11 23 7 19 20 15 14 12 9 10 25 8 26 24 27...

Page 21: ...PT2750 MT08386 PB1963 PB1961 PT2752 PT2758 MA02821 1 2 3 4 5 6 7 8 9 10 11 12 13 3 14 15 16 17 5 18 Heatsinkintermediatelarge Heatsink intermediate small Heatsink for AC Heatsink connection left Heats...

Page 22: ...motor drive system drive roll excluded and any other part the requires the removal of sheet metal 2 1 Year Parts Labour CG1 Dart Track Cutter excluding tracks Welding positioners turning rollers Auto...

Page 23: ...NOTES...

Page 24: ...SERVICE CENTER FAX MAP CANADA LTD 325 Healey Road Unit 1 Bolton ON L7E 5C1 Canada Phone 905 951 2788 Toll Free 800 757 4445 Fax 905 951 6256...

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