Component Playgrounds CH45, Manual

Page 1: ...py of the receipt with wording such as missing xyz part etc Note some shipments will have more than one pallet so check both before noting missing 4 Similar to 3 above also note the condition of the p...

Page 2: ...Swing Set Page 1 of 3 Quantity Description 2 Box Containing Swing Set Parts 1 Wild Climber 2 Side Canopy Support 1 Center Canopy Support 4 2 3 8 x 6 Clubhouse Legs 2 CH Plastic Deck Package 3 Bundles...

Page 3: ...45 Swing Set Page 2 of 3 Quantity Description 1 6 CH Center Opening Barrier 1 6 CH One Opening Barrier 1 8 CH Full Barrier 1 8 CH Two Opening Barrier 1 12 6 Horizontal Ladder 2 8 Upright Ladder with S...

Page 4: ...ge 3 of 3 Quantity Description 2 1 7 8 x 9 Leg 1 Triple End 1 2 3 8 X 11 7 Top rail 1 2 3 8 X 5 6 Top rail 2 6 Long square tubing floor joists with stubs 4 7 8 Square Tubing Floor Joists 1 2 3 8 X 5 6...

Page 5: ...p Bolt Hex Bolt Carriage Bolt Set Screw with Allen Wrench Lag Screw 14 Truss Screw 2 Self Tapping Screw Carabineer Spring Clip Panel Clamp Plastic Plug CH Deck Plug Pictures are not to scale The purpo...

Page 6: ...mposition of the soil and the speed of the installers As we have talked to past customers who have installed this product we have found that most people prefer to break up the installation project int...

Page 7: ...Model CH45 GROUND SPACE 27 X 27 MINIMUM RESIDENTIAL PLAY SPACE 25 x33 10 Swinging Clearance 25 33 5 9 12 9...

Page 8: ...r hole Hole 12 x 12 approx 1 80 lb bag of concrete mix per hole 3 Hole Sizes for cementing in the Set a Upright Ladder b A Frame Legs c Clubhouse Leg d Wild Climber 24 28 18 12 4 A Frame Assembly 5 Ho...

Page 9: ...izontal ladder and 9 top rail in the play space as shown below Mark where the ladder holes will need to be dug Remove the top rails and horizontal ladder and dig the ladder hole to the measurements sp...

Page 10: ...he 2 holes drilled and tapped at the top of the 11 7 top rail 11 7 Top rail 5 6 Top rail Sleeve 18 x 1 7 8 pipe into 11 7 Top rail Holes for set screws drilled and tapped 11 7 Top rail Insert 3 8 set...

Page 11: ...Two piece Top Rail Assembly Make sure to line up the set screws so they make a straight line as show in the graphic above Step 1 Step 2 Step 3...

Page 12: ...structure Secure the set screws Notice Direction of the rungs on the ladders The Ladder without the holes drilled has the rungs facing down The ladder with the holes drilled has the rungs facing up 10...

Page 13: ...sing two strong adults lift the ladder and the A Frame end and allow the ladder to fall into its hole You can allow the structure to stand but it will not be level at this time Situate the ladder and...

Page 14: ...oles Move the legs out of the way and dig the holes A Frame leg holes are to be dug at 18 in diameter by 12 deep Notice Most of the A Frame leg hole needs to be dug towards the inside of the A Frame l...

Page 15: ...n Take the horizontal ladder and sleeve it onto the adjustable sleeves of the 8 or 10 ladder standing Once sleeved onto ladder have person in place 1 take the other ladder that is leaning in the hole...

Page 16: ...able sleeves into the horizontal ladder 6 c Next level out and make any necessary adjustments to level out the play structure Secure all set screws on top of upright ladders bottom of the horizontal l...

Page 17: ...his is the end that will bolt to the vertical ladder Determine which holes you will be using by identifying the configuration below that most closely resembles the configuration you wish to achieve 2...

Page 18: ...rd should be flush with the edge of the square tubing Now that these two boards are secure lay each of the remaining boards up and onto the floor structure and space them out evenly and to your satisf...

Page 19: ...2 c Position assembled deck frame on the ground as shown below Mark the holes for the Club House Legs Dig the holes to the specifications below Hole size for Club House Legs is 18 wide by 16 deep...

Page 20: ...legs Then insert and secure one set screw into each leg to hold them in place Note We suggest you use a structure of some kind to support the platform as you place the assembled deck structure in the...

Page 21: ...cture as shown attaching platform to 8 vertical ladder You may need to adjust the depth of the individual holes to make the platform structure and the ladder level up to each other and to make the hol...

Page 22: ...onditions and slower in cold conditions The package directions on the concrete you buy will indicate approximate curing times If you are in doubt it is better to wait longer allowing the concrete more...

Page 23: ...Evenly space the boards as shown in the diagram shown below Beginning at one end it works best to secure each board in turn using one screw at each end of the board to secure it to the support structu...

Page 24: ...gles as shown below Use two of the eight sets of panel clamps with the 3 8 x 2 carriage bolt and 3 8 hex nut that are provided at each corner 45 Degree angle Top View 6 b Secure the barriers to the pl...

Page 25: ...oth of the six foot barriers with panel clamps as shown below 7 b Insert the canopy ridge pole into the brackets previously attached to the barriers Note Barrier configuration shown here is generic an...

Page 26: ...ws and an allen wrench Attach the canopy side rails to the barriers and tighten them in place so that the canopy is stretched over the canopy ridgepole tightly tighten all set screws firmly in place C...

Page 27: ...Step 1 Position slide on deck in desired location Step 2 Attach slide to deck with two 14 x 1 Truss Screws Slide Installation Instructions Deck Mount 14 x 1 Truss Screws Flat Washers...

Page 28: ...lts and enjoy your Component Playground Allow all of the concrete to cure completely before using your playground 3 5 days After concrete has cured assemble and attach accessories as described below 8...

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Page 30: ...Washer Bracket with welded bolt Push two 1 3 8 Plugs in the ends Plastic Pivot 3 8 Nyloc Nut Pivot Plug Assemble Steering Wheel as shown above Then attach Bracket to the Barrier with panel clamps and...

Page 31: ...ic ring to the Bracket with welded washer Place the Base of the Telescope under the lip of the plastic ring and attach the other half of the plastic ring Telescope Base Plastic Ring Halves Bracket wit...

Page 32: ...ards in this type of equipment when used improperly Children should be instructed as to proper caution to take in its use Equipment should NOT be used when it is wet or icy Equipment should only be us...

Page 33: ...rdware stores and at Component Playgrounds The brass bushings inside of the swing hanger are impregnated with lubricant and will not generally require any further lubrication However these should be p...

Page 34: ...ife expectancy of the vinyl canopy is 3 5 years 7 Swing Seats These should be inspected at least twice annually and should be replaced as necessary 8 Slides Slides should never be lifted at the bottom...

Page 35: ...le helmets when using playground equipment 4 Remove drawstrings from hoodie s and jackets Remove attached mittens and gloves These can become entangled with the equipment and present the risk of stran...

Page 36: ...not cover damage resulting from flood fire catastrophe or other acts of nature To the extent permitted by law Component Playgrounds shall not be liable for any direct indirect special incidental or c...

Page 37: ..._____ CUSTOMER INFORMATION Project Name _______________________________________ Contact Person _____________________________________ Address ___________________________________________ City __________...