Compur STATOX 4120, Operation Manual

Page 1: ...Operation Manual Compur Statox 4120...

Page 2: ...iewed on our web site www compur com You are welcome to communicate any proposal how to improve this document to Compur Monitors Copyright Compur Monitors GmbH Co KG Published by Compur Monitors GmbH...

Page 3: ...4 1 Start up 18 4 2 Alarm thresholds 18 4 3 Detection mode 18 4 4 Self test of the system 18 4 5 Manually triggered self test of the system 19 4 6 System failure 19 5 Trouble shooting 19 5 1 Using th...

Page 4: ...ct to mains Maintenance work must be carried out by trained personnel only Use exclusively original spare parts accessories and consumables If the safety guidelines are not observed the Ex approval wi...

Page 5: ...ensor head 1 Bottom part 2 Statox 4120 sensor 3 Statox 4120 dust filter 4 Gas generator 5 Statox 4120 pump 6 Statox 4120 filter cartridge 7 Buffer battery for pump operation 8 Water container 9 Electr...

Page 6: ...the Statox features a built in air purge This is activated when the gas concentration exceeds 95 of the measuring range and stops when it has dropped below 80 The battery pack 7 buffers the energy de...

Page 7: ...0 Rack 19 for 9 Control modules RFI shielded STATOX 4120 Desk case for 4 Control modules STATOX 4120 Desk case for 19 Rack with 9 Control modules Connections On the backplane pic 3 you find the follow...

Page 8: ...Button A1 12 Potentiometer A1 5 Button T 13 Bar graph display 6 Button R 14 Blind panel 7 LED SR 15 Rail 8 LED SF 16 ppm Scale Bargraph display 13 Actual measured concentration value Flashing when mea...

Page 9: ...ld Adjust with Pot 11 Button T 5 Test Initiates self test Button R 6 Reset Rests Alarms A1 A2 und SF provided the reason for the alarm has disappeared If SF has been triggered by a not passed self tes...

Page 10: ...r flow wind ventilation thermal conditions Access from top removing the cover and bottom loosening the screws Specifications of the gas to be detected specific weight Protection from direct sunlight s...

Page 11: ...sensor head and control module Use only shielded cable The maximum cable length depends on the cable specifications Cable Length l Capacity CL pF m Inductivity LL mH m Approved parameters UO IO CO LO...

Page 12: ...km RL km 19 5 The maximum cable length results to be l m pF Ci Co 90 1189 m 3900 ft the electrical resistance is RL 2 x 1 189km 0 738 miles x 19 5 km 46 4 So RL 50 is OK Sensor head connection proced...

Page 13: ...structions The signal cable from sensor head to backplane must be shielded The shield must make good contact to the ground contact on the backplane as well as to the sensor head metal shield Do not re...

Page 14: ...The sensor head housing must be installed isolated from ground to avoid ground loops The entire system must only be grounded by the mains ground wire All control modules must be well connected and sec...

Page 15: ...de 7 Detection mode Modem and analog signal adjustment for service only 8 Detection mode Delete EPROM for service only Ex works settings 3 4 Switch positions of the sensor head pcb DIP switch S2 see p...

Page 16: ...on for HCN Measuring range 0 15 ppm 0 30 ppm 0 50 ppm 0 100 ppm S1 1 ON ON OFF OFF S1 2 ON ON ON ON S1 3 ON ON ON ON S1 4 OFF OFF OFF ON S1 5 OFF ON ON ON S1 6 OFF ON OFF ON S1 7 OFF ON ON ON S1 8 ON...

Page 17: ...or CO Measuring range 0 150 ppm S1 1 ON S1 2 ON S1 3 ON S1 4 ON S1 5 ON S1 6 OFF S1 7 OFF S1 8 ON E PROM Index sensor head 12 13 14 E PROM Index control module 02 Table 6 Switch position for HCl Table...

Page 18: ...head has been finalised It flashes also if the calibration box is connected The green LED stays on as soon as the system is in the detection mode 4 2 Alarm thresholds A1 Push and hold button A1 for 5...

Page 19: ...procedure Push the reset button R on the control module If the green LED starts flashing now there is a data transmission problem If there is no reaction there is a hardware problem in the sensor hea...

Page 20: ...1 2 ST ENT initiates self test TEST Run FKT Calibration factor ZERO ENT ZERO RUN start zero adjustment only available with systems with zero adjustment Diagnostic box error messages ERR INPU Faulty o...

Page 21: ...elf test or sensor signal is too high for zero adjustment check filter cartridge Fresh Tight Filter cartridge gas intake at the bottom of the sensor head dirty Filter cartridge exhausted Dust filter d...

Page 22: ...t gas concentration sensor only Test gas concentration sensor only Calibration factor sensor only Best before week year Initial quality control personnel Water container Remove container Fill level up...

Page 23: ...eplace tube Connect generator cell 6 2 Sensor head calibration 6 2 1 Using span gas What you need Span gas Regulator Flow meter Gas calibration adapter Gas tube clean dry chemical resistant Diagnostic...

Page 24: ...the difference between two measured values is within the specified range Then the new calibration factor will be displayed for 10 seconds Reading diagnostic box FKT x xx GAS OFF Close span gas regulat...

Page 25: ...ve passive active O Diagnostic box connected 0mA 4mA 0V flashing off active passive active O Alarm threshold adjustment 0mA 4mA 0V on off active passive active O Start mode 4mA 0V flashing off active...

Page 26: ...equest pcb Connect the the pcb to the 5 contact terminal on the Statox 4120 rack backplane see pic 10 Shorting plugs program the analog output to 4 20 mA or 0 1V see pic 12 Ex works setting is 4 20 mA...

Page 27: ...s Short circuit contacts on the maintenance request pcb Bridge Analog 0 1V Analog 4 20 mA Analog 4 0 20mA 1 2 3 4 5 6 7 Analog output 0 mA if PCS relay active f i during self test alarm threshold adju...

Page 28: ...f test During the diagnostic box is connected During system start As soon as the sensor head provides the next valid data telegram the analog output is activated again This option will work with contr...

Page 29: ...ero adjustment must only be done in clean air It is started with the buttons ZERO ENT It should be done before starting a calibration The set zero value is not visible If no zero adjustment has been d...

Page 30: ...m thresholds system alarm RFI CE conform Manufacturer Compur Monitors Munich Sensor head Type 5330 xxx xxx measuring range gas Weight 1 9 kg Dimensions mm HxBxT 180x300x180 Operating temperature 20 to...

Page 31: ...xternal capacity Co 162 nF Max external inductivity Lo 6 6 mH Display Bargraph Analog output 4 20 mA 400 max 0 1 V Ri 1k Relays 24 V 100 mA Rack Type 5332 xxx xxx 19 and 19 115 230 V AC Explosion prot...

Page 32: ...509000 STATOX Diagnostic box mould 508415 STATOX Diagnostic box EPROM 02 553030 STATOX Control module EPROM 02 551711 STATOX Control module EPROM 03 508410 STATOX Control module EPROM 03a 561207 STATO...

Page 33: ...11 STATOX Sensor head plug opto coupler opening 507036 STATOX Sensor head water container 532828 STATOX TRITOX M pump Art Nr SENSORS GENERATOR CELLS 507770 STATOX Generator cell ClO2 517084 STATOX Gen...

Page 34: ...ims any liability negligence or otherwise incurred in connection with the use of the products and information Any statement or recommendation not contained herein is unauthorized and shall not bind Co...