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COMUNELLO
®Copyright 2016 - All rights reserved
ENGLISH
• Insert mobile pin P into the hole in the front bracket and secure it with the
supplied screw and washer (FIG. 6).
• Tighten the screw in the rear bracket.
• With the operator released, manually check that the gate leaf reaches
the required opening and closing positions and that the operator does
not interfere with the gate leaf or the pillar.
• Weld the plates and secure them permanently.
• Make the electrical connections as described in Ch 5.
• Lock the operator as described in heading 4.4.3.
• Perform a series of open and close cycles and check that the installation
has been carried out properly in accordance with best technical practice.
• Close the cover and secure it with the 4 screws provided.
4.4.2 INSTALLATION OF LIMIT STOPS AND SWITCHES
For each installation it is essential to equip the gate with mechanical closing
and opening limit stops. As an additional safety measure you can also use
the adjustable limit stops / switches incorporated in the operator.
Adjust the mechanical stop as follows:
• Bring the gate leaf to its maximum closing position until it comes to rest
against the limit stop anchored to the ground (FIG. 7).
• Loosen the screw of limit stop “A” sufficiently to be able to move it until
touching the mobile pin (FIG. 8).
• Perform the same operation in the maximum opening position (with the
other limit stop).
In the case of electromechanical limit switches, end stops “A” and
“B” must locate against the mobile pin, thus causing the switch to trip.
4.4.3 OPERATOR MANUAL RELEASE
Perform the manual release procedure when the gate is to be opened
manually. Activation of the release system may result in uncontrolled
movements of the gate in the presence of imbalance or mechanical faults.
In the case of Abacus 300/500, proceed as follows:
• Open the plastic cover and insert the customized key (FIG. 2).
• Turn the key clockwise through 360° (FIG. 9). This action serves to
disengage the gear thereby allowing the gate to be opened manually.
(FIG.10).
• To restore automatic control of the gate, return the key to its initial
position (FIG. 11).
• Remove the key and stow it in a safe place that is known only to persons
authorized to use the gate.
In the case of ABACUS 220 the key is replaced by a handle with a
customized socket. Turn the handle through 90° in the direction shown on
the housing (FIG. 3).
5 PREPARATION FOR ELECTRICAL
CONNECTIONS
WARNING!
To connect to the network, use a multipolar cable provided by
regulations by the book’s unit.
• Perform the manual release as illustrated in heading 4.4.3.
• Remove the plastic cover as shown in FIG. 4.
• Loosen cable gland “G” located on the lower side of the operator. FIG.
12.
• Insert the power and encoder cable as shown in FIG. 13.
• Connect the wires to the terminal strip and connect the earth conductor
to the ring terminal in accordance with the indications on the adjacent
label FIG. 14.
• Secure the cable by tightening the cable gland FIG. 15.
In case the capacitor breaks down (Abacus 230 V only) it can be replaced
as follows:
• Perform the manual release as illustrated in heading 4.4.3.
• Remove the plastic cover as shown in FIG. 4.
• Remove the capacitor cover by unscrewing the two screws as shown in
FIG.16.
• Remove the capacitor by disconnecting it from the terminal strip and
replace it with an identical new component.
6 TESTING
Each part of the automation system, e.g. safety edges, photocells,
emergency stop, etc. must be tested; follow the procedures shown in
the instruction manuals supplied with the devices in question. Perform the
following sequence of operations for testing of ABACUS:
• Check that all the prescriptions in this manual have been followed
scrupulously, with special attention to the matters set down in chapter 1
“Prescriptions”.
• Using the supplied control or stopping devices (key selector switch,
pushbuttons or radio transmitters), perform gate opening, closing and
stopping tests and make sure the gate responds correctly to the various
commands.
• Check operation of all the system’s safety devices (photocells, safety
edges, emergency stop, etc.) one by one.
• If potentially hazardous situations caused by movement of the gate
leaves have been eliminated by limitation of impact force, the associated
force must be measured as prescribed in standard EN 12445.
7 PRODUCT MAINTENANCE
Maintenance must be carried out at regular intervals by qualified personnel
in compliance with the provisions of statutory legislation and the regulations
in force. ABACUS must be serviced at least once every 6 months or after
10.000 operating cycles since the last service.
• Disconnect the operator from all power supplies
• Check all the moving parts and replace any worn parts
• Check all parts of the automation system for signs of deterioration
8 SPARE PARTS
Spare parts can be purchased by contacting technical service.
9 DISPOSAL
At the end of its useful life the automation system must be dismantled by
qualified personnel and the materials must be recycled or disposed of in
compliance with the local legislation in force.
10 WARRANTY
fmndjklsvnbdsjkl Fratelli Comunello SpA provides a warranty for 24 months
for the correct functioning of the actuators from the date of manufacture,
provided that the performance specications indicated in the product
instruction manuals are respected. Free of charge repair and replacement
of components that are found to be faulty according to the indisputable
judgment of the company’s technical staff shall be guaranteed at the
sole discretion of Fratelli Comunello Spa, and so excluding any claim for
damages made by others. Warranty material shall be returned to Fratelli
Comunello S.p.a. headquarters carriage paid and will then be shipped to
the customer carriage unpaid. The material found to be faulty and returned
to Fratelli Comunello S.p.a. shall remain property of the Seller. Any cost
resulting from any work needed to repair the defect or to replace the
material shall be charged to the Buyer. No compensation shall be allowed
for the period of device inactivity. Work under warranty does not prolong the
warranty period. The defect of the product shall be reported by the Buyer
within 8 (eight) days from its discovery or from the date of delivery of the
goods, under penalty of invalidation of the warranty. Such claim shall be
notied in writing.
Warranty does not cover:
Any product defect or damage that may have been incurred during
transport; any defect or damage arising from any fault and/or from neglect,
inadequacy and misuse of the electrical wiring in the Buyer’s property; any
defect or damage caused by any repairs carried out by non authorised
personnel or by incorrect use/installation (with reference to this, system
maintenance is recommended every 6 months) or if not original spare parts
are used; any defect caused by chemicals or atmospheric conditions. The
warranty does not cover any cost neither for consumable materials nor for
alleged defects or convenient surveys.
Product Features Fratelli Comunello SpA products are subjected to
continue changes and improvements; their technical features and image
may therefore change without previous notice.
Competent court
Since the contract of sale is confirmed by an Order Confirmation drawn up
in Rosà, any such dispute shall be settled by the laws of Italy and by the
court of Vicenza (VI).
Summary of Contents for ABACUS 220
Page 4: ...FIG 4 FIG 5A FIG 5B FIG 3 ...
Page 5: ...5 COMUNELLO Copyright 2016 All rights reserved ITALIANO FIG 5C FIG 6 Z2 FIG 6 A ...
Page 6: ...FIG 7 FIG 8 ...
Page 7: ...7 COMUNELLO Copyright 2016 All rights reserved ITALIANO FIG 9 FIG 11 FIG 13 FIG 10 FIG 12 ...
Page 10: ...FIG 15 FIG 16 FIG 16A ...
