Condair CONDAIR SOFT, Assembly And Operating Instructions Manual

Page 1: ...Air humidification dehumidification and evaporative cooling CONDAIR SOFT water softening system ASSEMBLY AND OPERATING INSTRUCTIONS Condair Soft water softening system 01 07 2021 20210701 EN...

Page 2: ...not permitted Violations are punishable and result in an obligation to compensate for damages Liability Condair GmbH shall not be liable for any damage caused by faulty installation improper operatio...

Page 3: ...installation site 10 2 4 Delivery scope 10 3 Technical Data Product Description 11 3 1 Technical data 11 3 1 1 General data of the series 11 3 1 2 Special data of the sizes 11 4 Installation and Asse...

Page 4: ...n indicators 23 6 4 Power failure notifications and faults 23 6 4 1 Power failure 23 6 4 2 Notifications 23 6 4 3 Faults 23 7 Faults and Fault Elimination 24 7 1 General instructions 24 7 1 1 Reportin...

Page 5: ...ulations and have been instructed in the handling of the system have read and understood the safety section and the warnings in these operating instructions and have confirmed this by their signature...

Page 6: ...d flow rate specified in the technical data apply Intended use also includes observance of all instructions in the operating instructions and compliance with inspection and maintenance intervals The r...

Page 7: ...served The preservation instructions must be observed Faults which could impair safety must be rectified immediately This is ensured by the operator himself or an operator commissioned company 1 7 Haz...

Page 8: ...ermitted following consultation with the manufacturer This also applies to control unit program changes Original manufacturer authorized spare parts are used for safety purposes If other parts are use...

Page 9: ...ry In the case of long term storage prior to system commissioning the system must be preserved to prevent contamination Please ask the system manufacturer about the possibilities of preservation If th...

Page 10: ...installation site Transport the unit to the intended location with care using a suitable lifting vehicle Observe any specifications relating to the system s centre of gravity on the packaging 2 4 Deli...

Page 11: ...320 400 Salt consumption with at full salting kg 3 0 6 0 10 0 16 0 20 0 Resin volume I 2 x 15 2 x 30 2 x 50 2 x 80 2 x 100 Gravel mass kg 1 2 4 4 8 11 Nominal capacity m h 0 68 1 35 2 25 3 6 4 5 Pres...

Page 12: ...as the raw water of a softening system the following must be observed An appropriately suitable fuse fitting for system separation must be installed by the customer on site Upon request the manufactur...

Page 13: ...supporting gravel upon delivery For systems of size 320 and larger proceed as follows To remove impurities wash the supplied quartz gravel in a bucket under running water stirring constantly 4 2 3 Po...

Page 14: ...ntrol head on pressure tank A intermediate piping and adapter on pressure tank B in the appendix Screw one upper slotted nozzle each into both the inner thread of the soft control head and the connect...

Page 15: ...r connection by means of one fabric hose respectively INSTRUCTION All pipe connections must be connected when the system is not live Ensure that no squeezing or kinking of the hoses occurs and screw h...

Page 16: ...RLY1 and of an internal control error RLY2 to the ZLT labelled RLY1 and RLY2 respectively at the right edge of the board Installation and assembly DANGER The electrical installation must be carried ou...

Page 17: ...fully before commissioning The control unit is largely pre set at the factory Check the control unit settings using the programming instructions for the applicable size 60 120 200 230 or 400 in the ap...

Page 18: ...n the salt carrier bottom Open the shut off valves in the raw and soft water lines so that water can be drained Throttle the soft water quantity at the soft water shut off valve so that the max flow r...

Page 19: ...leted Wait at least 5 hours at min 15 C until new brine has formed in the brine tank Trigger another regeneration by pressing the REGEN button for at least 3 s the second of the two filters is now reg...

Page 20: ...lter A or B starts with the BACKWASH step and the backwash time is counted down Wait until the BACKWASH step has been completed and the control unit is in the BRINE step Observe the brine disinfectant...

Page 21: ...ecific tables in the appendix These tables contain all the values to be set including the quick setting from section 1 1 Step Operation Display content Starting point Time of day for example A 7 35 01...

Page 22: ...s the currently operational valve at the various backwash cycles in accordance with the current flow rate display It is possible to switch to the next cycle during regeneration by briefly pressing the...

Page 23: ...n recovered 6 4 2 Notifications In addition to the indication of the regeneration steps in the display control unit output RLY1 is active throughout the undisturbed regeneration 6 4 3 Faults If the wo...

Page 24: ...e Item number if available System type Operating logs and maintenance logs if available for the last year 7 1 2 Fault indication and reporting In the event of an error the control unit is programmed t...

Page 25: ...too low Refill salt and allow salt dissolving time approx 5 h then trigger regeneration Salt supply sufficient Trigger regeneration and check whether brine is being sucked in Brine is not being sucke...

Page 26: ...be checked and logged at least at specified intervals or as required X Testing measuring X Logging 8 2 Operating log This operating log template must be copied and duplicated The values are recorded i...

Page 27: ...Location Period Date Raw water total hardness dH Soft water residual total hardness dH Salt stock control Water meter status in m Filter 1 Filter 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2...

Page 28: ...al inspection of the salt release valves clean if necessary Visual inspection of the salt filling in the salt dissolving tank refill from customer stock if necessary Check for leaks Functional inspect...

Page 29: ...To ensure optimal performance we recommend changing the resin every 7 years To ensure that the system is operated hygienically we recommend disinfecting the resin during each decommissioning as well...

Page 30: ...ions Size 60 120 200 320 400 Volume l 100 100 200 200 300 Diameter mm 487 487 550 550 710 Height H mm 665 665 1035 1035 1085 Adapter to pressure Connecting tubes between pressure tanks A Soft control...

Page 31: ...31 Appendix 9 3 Electrical connection...

Page 32: ...n 5 s Press and hold together Valve nominal size Set Cycle1 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT or Hardness measur...

Page 33: ...ardness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold...

Page 34: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 73 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accord...

Page 35: ...et Type 05 NEXT min 5 s Press and hold together Valve nominal size Set 1 0T 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT or...

Page 36: ...rdness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold t...

Page 37: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 76 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accord...

Page 38: ...t Type 05 NEXT min 5 s Press and hold together Valve nominal size Set Cycle1 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT o...

Page 39: ...dness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold to...

Page 40: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 125 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accor...

Page 41: ...et Type 05 NEXT min 5 s Press and hold together Valve nominal size Set 1 0T 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT or...

Page 42: ...dness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold to...

Page 43: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 116 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accor...

Page 44: ...t Type 05 NEXT min 5 s Press and hold together Valve nominal size Set Cycle1 06 NEXT or Rinsing before commissioning Set Off min 07 NEXT or Off Set Aux MAV 08 NEXT or Auxiliary input Set Off 09 NEXT o...

Page 45: ...dness Set 0 dH 08 NEXT or Days between two regenerations Set 3 09 NEXT Time of day for example A 8 41 Step Operation Display content Starting point Time of day A 8 41 10 NEXT min 5 s Press and hold to...

Page 46: ...lay1 setpoint Set 0 min 20 NEXT or Relay1 duration Set 130 min 21 NEXT or Error Set Relay2 22 NEXT or Schedule Service Set Time 23 NEXT or Service interval Set 1 00 a 24 NEXT Service interval in accor...

Page 47: ...be level and horizontal and must have sufficient load bearing capacity The necessary electrical connections must be available at a maximum distance of 1m from the system There must be sufficient clear...

Page 48: ...48 9 5 1 Soft 60 System drawing Appendix...

Page 49: ...49 9 5 2 Soft 120 System drawing Appendix...

Page 50: ...50 9 5 3 Soft 200 System drawing Appendix...

Page 51: ...51 9 5 4 Soft 320 System drawing Appendix...

Page 52: ...52 9 5 5 Soft 400 System drawing Appendix...

Page 53: ...am Raw water 1 3 6 bar Fine filter 1 Waste water Test cock Waste water 13mm optional Waste water Permeate Test cock Soft 60 400 softening system 1 connections 230V socket Reverse osmosis system Waste...

Page 54: ...54 Notes...

Page 55: ...55 Notes...

Page 56: ...140 Regionalcenter S dwest Zettachring 6 D 70567 Stuttgart Tel 49 0 711 25 29 70 0 Fax 49 0 711 25 29 70 40 Regionalcenter Mitte Nordendstra e 2 D 64546 M rfelden Walldorf Tel 49 0 61 05 963 88 0 Fax...