Condor 900 191 - V1.0, Operating Instructions Manual

Page 1: ...version of the control system These operating instructions do not include all design details and variants nor all possible coincidences and events that could possibly occur during installation operation or maintenance Improper use any modifications or combination with non original parts could cause damage to the equipment and or bodily injury The use of skilled personnel is a prerequisite for oper...

Page 2: ...m 5 5 Installation assembly 6 5 1 Surrounding conditions 6 5 2 Control system assembly notes 6 5 3 Immersion probe assembly notes 6 6 Electrical connection of base circuit board 7 6 1 Connection diagram of the front base circuit board GLP 7 6 2 Back of base circuit board GLP 8 6 3 Wiring colours 10 6 4 External shutdown remote shutdown dry run protection 10 6 5 External alarm 10 7 Operation and di...

Page 3: ...out 29 10 2 1 Pump out function operating data 29 10 2 2 General pump out settings 30 10 3 Infeed 31 10 3 1 Infeed function operating data 31 10 3 2 General infeed settings 32 10 4 Level monitoring 4 20mA 33 10 5 Error messages 34 10 6 Maintenance 35 11 Main menu 36 11 1 Main menu overview 36 11 2 Setup submenu 37 11 3 Maintenance submenu 40 11 4 Alarms submenu 41 11 5 USB submenu 43 12 Functional...

Page 4: ...essential that these operating instructions are read by the technician and other responsible specialist personnel operators before installation and commissioning it must be available at the system s operating site at all times You must not only observe the general safety warnings given in the main Safety section but also the special safety warnings included under the following main points 2 1 Iden...

Page 5: ...rotective system must be attached again or their function restored Before a restart the points listed in the commissioning section must be observed The currently applicable regulations EN VDE as well as all regulation of the local energy suppliers must be observed Commissioning may only be completed once these have been met For the following tasks it is essential to follow the documentation of all...

Page 6: ...ck the control system for transport damage upon acceptance In the event of a complaint a damage report must be drawn up together with the supplier 3 2 In transit storage In transit storage must be in a dry place without jolting and whenever possible in the original packaging The ambient temperatures must not be outside the range of 20 C to 70 C 4 General description of the control system The contr...

Page 7: ...he system Ingress of moisture must be prevented during assembly and or as long as the electrical connections of the control system are exposed through an open door even with only light precipitation e g by covering it with a tarpaulin After completed installation and also in case of longer breaks close the cover The enclosure door must be firmly closed to be in compliance with the respective prote...

Page 8: ...nation GLP A2 X2 Base circuit board F1 N Mains connection 2x 230V AC 1A F1 Control fuse 230 V inertia 3 15 A B11 B12 Jumper bar Not used B21 B22 Jumper bar Not used 11 12 14 Alarm relay 1 Potential free changeover contacts 21 22 24 Alarm relay 2 31 32 34 Alarm relay 3 HW HW Separate high water float switch ME1 ME1 Signal input 1 External shutdown frost monitor mode ME2 ME2 Signal input 2 External ...

Page 9: ...Only trained personnel is allowed to undertake the installation Section 1 shows the internal fuse F2 of the control electronics 1AT Fig Back of base circuit board Fig Image section 2 Description of image section 2 Item Designation Explanation 1 RJ 12 socket Connection for control board CPU cable RJ 12 socket Reserve 2 DIP switch 1 Base circuit board 1 GLP1 ON DIP switch 2 Reserve OFF DIP switch 3 ...

Page 10: ...ut 1 Infeed fuse faulty FI1 Signal input 2 Residual current circuit breaker 1 REF1 Reference point Signal inputs 1 2 S11 Continuous voltage output 230 V Pump out S12 Output switched 230 V Pump out LS Control voltage input 230 V GLP supply voltage NS Neutral conductor NS Neutral conductor 2 MS2 Signal input 3 Pump out fuse faulty FI2 Signal input 4 Overvoltage protection triggered REF2 Reference po...

Page 11: ...xternal operating point The contacts ME1 ME1 must be closed via a potential free contact for this All infeed and pump out functions are disabled for the time during which the contacts are closed Please note the further descriptions in Chapters 6 1 11 2 and 12 0 Attention Terminal voltage 24 VDC 6 5 External alarm If the contact ME2 ME2 is closed via a potential free contact the error message Exter...

Page 12: ...ter 6 2 3 Internal alarm buzzer If a fault occurs an alarm tone will sound Chapter 11 4 4 USB host connection For data exchange and software update via USB stick Chapter 11 6 5 Network module Not used 6 Lithium battery 3 V type CR2032 Power reserve for clock and date We recommend replacing the battery every five years According to the Battery Act BattG waste batteries and old batteries are to be r...

Page 13: ... 900 191 V1 0 _________________________________________________________________________________ Page 12 7 2 Overview of front of control board Fig Touch TFT display with LED fault red Fig Touch TFT display with LED ready green ...

Page 14: ...tion the automatic switch position should be selected Mains voltage and a working backup fuse are required Emergency switch Pumping out In case of failure of the control electronics the switch can be actuated to manually switch the pump s on or off In normal operation the automatic switch position should be selected Mains voltage and a working backup fuse are required After changing the parameters...

Page 15: ...ns further submenus All relevant settings are made here Battery charge level This symbol indicates the battery charge A flash is displayed over the symbol during charging When the charge is decreasing the colour changes from green 100 light green 75 orange 50 red 25 Click on the symbol for additional information Fault signals If a fault occurs during operation of the control system this symbol is ...

Page 16: ...etails Current fill level in the pump shaft Normal operation setpoint Chapter 10 4 Summer mode setpoint Chapter 12 0 Winter operation setpoint Chapter 12 0 Adjusting the setpoint water level The setpoint value for the water level can be adjusted up or down using the two arrow keys next to the level indicator The value can be limited via the min and max water level setting Changes in the target lev...

Page 17: ... hours or switching cycles Alarms This menu is used to configure the alarm relays and their functioning It is also possible to change alarm sounds and fault settings GSM modem If the control system is supplemented with an optional GSM module all relevant settings for operating the modem can be made here Detailed explanations are provided in the separate operating instructions for the GSM modem Net...

Page 18: ...inst unintended operation through an automatic key lock The next three sections describe the available options of the display release Enable operation Enable operation If no password has been entered for the control system the field shown is displayed after actuating the display Operation is enabled by pressing on this field If no input is made for a certain amount of time the key lock is reactiva...

Page 19: ...layed if the wrong password code is entered You can then retry with the correct password If the wrong code is entered again Enable limited operation is initiated 7 7 Selection and function keys 1 Optional accessories required functional description in the operating instructions for the GSM modem Return to the previously selected menu or abort if an entry is made Switch off internal acoustic alarm ...

Page 20: ...omatically switched on Green Manual mode Pump out manual mode switched on The function was manually started in the pump out menu Manual operation is limited to 1 120 seconds The function is then stopped and switched to automatic mode See Chapter 10 2 Green Winter operation Pump out switched off The pump shaft is emptied to the set level and the infeed function is switched off See Chapter 12 0 Blue...

Page 21: ...on was automatically switched on Green Manual mode Infeed manual mode switched on The function was manually started in the infeed menu Manual operation is limited to 1 120 seconds The function is then stopped and switched to automatic mode See Chapter 10 3 Green Winter operation Infeed switched off The pump shaft is emptied to the set level and the infeed function is switched off See Chapter 12 0 ...

Page 22: ... dry for example due to extreme sunshine and heat water is automatically fed to it up to the set setpoint level 8 1 Infeed Tank Drainage system Control system Valve Riding surface Compensation shaft Pump The actual water level in the shaft is measured via a fill level probe which is built into the compensation shaft and forwarded to the control system If the water level falls below the set setpoin...

Page 23: ...tion shaft via the drainage pipes If the set setpoint value and the pump out hysteresis are exceeded the control system switches on the pump installed in the shaft Excess water is now pumped out until the setpoint level has been reached again If the fill level falls below the setpoint level the pump in the equalisation shaft is switched off Tank Valve Drainage system Riding surface Compensation sh...

Page 24: ...le faults Faults are signalled via a red LED a built in buzzer or via up to three potential free alarm relays The control system features three alarm relays which can be used to output the alarms flexibly You may program which alarm is assigned to which relay as well as the switching behaviour of the relay contacts Item Definition Factory settings 8 High water level 90 cm 7 Maximum water level 60 ...

Page 25: ...ls in front of the switch will carry voltage even when the circuit breaker is turned off If the control system is equipped with a battery module the control electronics will be operational even when the main switch is switched off as long as the batteries are charged the pumps and valves will not be working 9 5 Residual current circuit breaker RCCB The control system is equipped with a residual cu...

Page 26: ...General settings Pump out IF operating data General settings Infeed Pump out Off Time left manual 120 sec Operating hours Switching cycles Maintenance due Runtime Idle time Quick start PO operating data IF operating data Operating hours Switching cycles Maintenance due Runtime Idle time Quick start Run on time Blocking time Manual mode max Max runtime Quick start every Quick start for Run on time ...

Page 27: ... Chapter 10 5 Alarm sound off Acknowledge alarm List Alarms Chapters 11 4 17 0 High water Max water level Pump out hysteresis Water level setpoint Water level setpoint Infeed hysteresis Min water level RCCB switch High water Overvoltage protection Infeed fault Pump out fault External error 01 10 04 17 11 50 16 ID 31 P2 motor protection 02 10 04 17 10 15 20 ID 16 P1 thermo T1 03 10 04 17 09 50 11 I...

Page 28: ...rvicing GSM modem 1 Servicing Chapter 10 6 List Test function Settings Interval sound off Modem fault 1 Servicing Chapter 11 3 1 Please observe the separate operating instructions for the GSM modem 2 Advanced option additional hardware required Status not active Signal strength 000 Fault 0x0000 Standby Service telephone number 0123 1234567890 Date 10 04 17 no fault ...

Page 29: ...attery module 2 Network module 2 Battery module 1 Network module 2 Setup menu Battery module off Settings Setup menu Network menu 2 Chapter 11 2 1 Please read the separate operating instructions for the battery module 2 Advanced option additional hardware required Status not active Frost monitor Battery module GSM modem Network module Menu view expert ...

Page 30: ... function are displayed here If needed the counter can be reset by pressing the key in the expanded menu Maintenance due Disabled A maintenance notification is issued Enabled After activation the operating hours for the pump s can be entered here If these are exceeded a maintenance message appears in the main display and a corresponding interval sound is emitted The interval sound can be interrupt...

Page 31: ...e still in operation If pumping out is stopped the alarm will also stop 0000min Stop If the pump out function runs longer than the entered time without interruption an alarm Pump out runtime is triggered The pump s is are stopped Pumping out does not continue until the error has been manually acknowledged on the control system If pumps are not used for a longer period of time they may be stuck the...

Page 32: ...layed here If needed the counter can be reset by pressing the key in the expanded menu Maintenance due Disabled A maintenance notification is issued Enabled After activation the operating hours for the water infeed can be entered here If these are exceeded a maintenance message appears in the main display and a corresponding interval sound is emitted The interval sound can be interrupted for 24 ho...

Page 33: ...feed remains open If the infeed is stopped the alarm also stops 0000min stop If the infeed function runs longer than the entered time without interruption an alarm Infeed runtime is triggered The water infeed is stopped The infeed will not continue until the error has been manually acknowledged on the control system If valves are not used for a longer period of time they may be stuck the next time...

Page 34: ...ed if the level is exceeded high water The value must be adapted to the local conditions Maximum water level The maximum adjustable fill level for the setpoint value water level is set here Manual adjustment of the setpoint via the main display is only possible up to this value Pump out hysteresis In order to delay the activation of the pump out function a value between 2 10 cm 20 100 mm must be s...

Page 35: ... The internal alarm tone is switched off by pressing the button with this symbol Previously selected alarm relays are also reset Faults are not acknowledged Acknowledge alarm fault By pressing the key with this symbol faults are manually acknowledged as soon as the fault is rectified or no longer pending Error messages In case of a fault all currently present faults are displayed in the display fi...

Page 36: ...described in more detail in the following table Service telephone number If a service telephone number is entered in the maintenance menu this is shown here in the case service is due Date Indicates that service is due on this date Interval tone off The interval sound can be interrupted for 24 hours by pressing the button The maintenance interval is reset via a service call in combination with the...

Page 37: ...ain menu 11 1 Main menu overview Main menu Setup Standard STD Expert EXP Servicing Pump out Infeed Fault list Settings Back Main menu Alarms Relay 1 3 Settings Back Main menu GSM modem 1 Ethernet 1 Admin 2 Back Main display USB 1 Optional hardware required observe the separate operating instructions 2 Factory menu operation disabled ...

Page 38: ... current time is entered in this menu item hh mm ss Hours Minutes Seconds STD S W automatic If you press the OK button here the summer winter time settings are automatically updated Automatic switch over on off EXP Display illumination If the display is not actuated for an extended period of time it may be switched off after a specified time The following functions are available always on Switch o...

Page 39: ...h water float ON High water float OFF EXP Winter operation The winter operation function is enabled in this menu item After activation the setpoint value display is shown in the main display and in the Level monitoring menu For more information on the function see below and Chapter 11 5 Winter operation on Winter operation off EXP Frost monitor The connection message input 1 ME1 can be used to con...

Page 40: ... on the CPU display only no setting possible STD Software GLP Current software on the GLP display only no setting possible EXP GSM modem The control system can be optionally retrofitted with a GSM modem for sending fault and status messages If the GSM module is used it must be enabled in this menu item After activation the modem symbol is displayed in the main menu Further information on the GSM m...

Page 41: ...in Chapter 10 3 1 Infeed must be observed Infeed This menu item is used to enable the maintenance or service view Here you can specify the date on which the maintenance indication is shown on the display The service telephone number is also entered here The functional descriptions in chapter 10 6 Maintenance must be observed A station name may also be entered here When entering the station name th...

Page 42: ...nu If the corresponding relay is set to Reset with buzzer the relay will switch with the corresponding fault and the relay will switch back when the alarm sound off function is activated This can be used to deactivate external alarm installations horn warning light which are switched via the relay If this function is not used the relay switches back only after acknowledging the fault reset with bu...

Page 43: ...rating instructions for the GSM modem and or Ethernet module Attention Automatic or remote acknowledgement is not possible in some cases either because the hardware must be manually reset on site or because a regulation ATEX does not allow this Select respective faults from the list Automatic acknowledgement Manual acknowledgement Remote acknowledgement yes Remote acknowledgement no Delay time 0 s...

Page 44: ...ing parameters can be saved from the control system to the USB stick with this selection Read configuration from the stick Data and setting parameters are loaded from the USB stick to the control system with this selection Make sure the data is compatible with the hardware Data from a 2 pump control system should not be loaded on a 1 pump control system as this would cause functional faults Save t...

Page 45: ...tive setpoint is shown in bold in the display For a further description of the function see Chapter 7 4 The target level for winter operation must now be entered in the level monitoring menu The hysteresis value for the pump out function must be added The setting range should be between the min water level and the setpoint water level in summer operation See Chapter 10 4 Winter operation frost mon...

Page 46: ... of the function keys 12 1 Automatic control To automatically control winter operation proceed as follows In the setup menu Chapter 11 2 enable winter operation by checking Then activate the enabled menu item Frost monitor as well by checking A thermostat with a potential free contact must be connected to the connection terminals ME1 and ME1 which closes when the temperature falls below a set temp...

Page 47: ... the system that no unintentional consequential losses occur i e like an accidental overflow etc When working on the control system and or components of the control system the 5 safety rules of electrical engineering among others must be observed 1 Disconnecting turning off the power supply 2 Secure against restart 3 Testing for zero potential use the appropriate instrument 4 Earthing and short ci...

Page 48: ...4 V Required ext fuse protection for potential free alarm relay max 8A 250VAC Maximum switching voltage for potential free alarm relay max 250V AC 30V DC Switching voltage of potential free alarm relay max 8A AC21A 2x voltage output 230 V 50 Hz max 1A 1x voltage output 24V max 0 5A Measuring accuracy of operating hours counter 0 06 of the actual value Drift of software clock 20ppm 0 04ppm C Temper...

Page 49: ...ery mode Please observe the information in the operating instructions for the optional battery module 06 Mains voltage No control voltage available on the control system The control system is running in battery mode if available 07 Real time clock The control system was without power for an extended period of time and the date time may be incorrect The battery on the back of the CPU control board ...

Page 50: ...Operating Instructions GB 900 191 V1 0 _________________________________________________________________________________ Page 49 18 Declaration of conformity ...

Page 51: ...Operating Instructions GB 900 191 V1 0 _________________________________________________________________________________ Page 50 19 Notes ...