Conductix-Wampfler LASSTEC 0521, Operating Instructions Manual

Page 1: ...Operating Instructions LASSTEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 1 of 123 Order Number 0521xx...

Page 2: ...2 5 Behaviour in Case of Accidents and Disturbances 11 3 Technical data 11 3 1 General 11 3 2 Dimensions 11 3 2 1 Cabinet on Spreader 11 3 2 2 HMI in Crane Cabin 13 3 2 3 Sensors glued in Twistlock 1...

Page 3: ...Twistlock Load Overload Sub Tab 31 5 3 7 2 2 4 Dragging sub tab 31 5 3 7 2 2 5 Snag load sub tab 31 5 3 7 2 2 6 Not carrying Sub Tab 32 5 3 7 2 3 Interrogator Tab 32 5 3 7 2 3 1 Stabilized weight sub...

Page 4: ...d Weight 71 5 3 8 5 2 Time delays 72 5 3 8 5 3 Interrogator 73 5 3 8 5 4 Pstab Measurement 73 5 3 8 5 5 Precision Young Modul 74 5 3 8 6 Save Load Configuration 74 5 3 8 7 Reset the Interrogator 75 5...

Page 5: ...ion 109 6 2 9 Advanced configuration 109 6 2 10 About 110 6 2 11 Historical 111 6 2 12 Common visualisation elements 112 6 3 Procedures 113 6 3 1 How to type a password 113 6 3 2 How to set the date a...

Page 6: ...any liability for damage due to Non observance of the mounting and operating instructions Application not in accordance with the regulations Employment of non qualified staff Unauthorized reconstructi...

Page 7: ...1 5 Material Defects The regulations about material defects are listed in the general terms and conditions of business 1 6 Technical Support For technical support please contact our staff from the Cus...

Page 8: ...cause deathly or serious injuries if not avoided WARNING Refers to a possibly dangerous situation which might cause deathly or serious injuries if not avoided CAUTION Indicates a possibly hazardous si...

Page 9: ...and avoid any dangers in this regard based on their training knowledge experiences and knowledge of the respective regulations Only those persons are authorized for these works who are expected to do...

Page 10: ...devices 2 4 Safety Measures by the Operator The equipment is used in the commercial sector The operator is therefore responsible for occupational safety Besides the safety advice of these mounting and...

Page 11: ...n a container spreader to determine the Verified Gross Mass VGM It is based on Fiber Optic FO technology and measures the elongation of each Twistlock to calculate the applied weight on each Twistlock...

Page 12: ...Operating Instructions LASSTEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 12 of 123 Bottom view Connection plate...

Page 13: ...s LASSTEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 13 of 123 3 2 2 HMI in Crane Cabin Display mount set Image source IFM electronic CR1081 Display Image source I...

Page 14: ...lock Depending on the Twistlock and spreader manufacturer the form and dimensions of the Twistlock may change The pictures shown here are for illustrative purposes only and do not reflect the parts in...

Page 15: ...e Twistlock As a consequence of this the reflected wavelength also changes The second FBG is only sensitive to temperature changes and is located at the tip of the sensor bottom of the sensor hole in...

Page 16: ...requires these signals to function 5 Configuration of the Interrogator 5 1 Required Software to be installed in advance 5 1 1 LabView Runtime LabVIEW runtime is a free of charge software and can be d...

Page 17: ...2 LASSTEC Interrogator Configuration Software The LASSTEC Configuration Software does not require an installation to work but there are a few instructions to follow After extracting the provided fold...

Page 18: ...to a computer equipped with the software by an RS 232 to USB adapter 5 3 2 Program Start To start the program perform a double right click on its icon 5 3 3 Interrogator Connection Manager The first w...

Page 19: ...NE closes down the communication if it has been established before Communication Parameter Clicking on Communication Parameter leads you to the Communication Parameters window OK Clicking OK leads you...

Page 20: ...e used by the software for communicating with the interrogator All available ports are listed here You have to define the port via which the communication to the interrogator is going to be establishe...

Page 21: ...ress is the Interrogator identifier for the ModBus network Ignore the communication errors When activated this option disables all communication error alerts and the displayed values in the software c...

Page 22: ...licked and it leads to the Start Menu page Check the communication By clicking this button the communication between the software and the interrogator is established accordingly to the defined paramet...

Page 23: ...er New Password There you enter your new password Any character types can be used but it must at least contain six characters New Password confirmation Enter your new password again to confirm it CANC...

Page 24: ...word OK Clicking on OK confirms your password entry If it is correct you will access the restricted Section you are looking for If your entry was wrong you will be redirected to the Start Menu window...

Page 25: ...mmunication Parameter window see chapter 5 3 4 Communication parameter Display state of LASSTEC System Clicking on it leads you to the System status window This section displays the main parameters of...

Page 26: ...LASSTEC System you get to the System status window This program window has several tabs STATUS Displays the system status variables of the system ALARMS Displays the alarm status of the system CONTAI...

Page 27: ...out of the interrogator and stores it in a csv on the computer This can make trouble shooting easier Start Recording Starts suspends or resumes recording State 1 Start Recording is available when no r...

Page 28: ...of the temperature sensitive FBG Lambda T Displays the value of the variable T actual value for the temperature sensitive FBG Lambda Pref Displays the value of the variable Pref reference of the stra...

Page 29: ...is active by the costumer or not 2nd overload enabled Indicates if the function is active or not 2nd overload enabled by costumer Indicates if the function is active by the costumer or not 1st thresho...

Page 30: ...ft telescopic position Displays the threshold of the 2nd overload for when the spreader is in 35ft telescopic position 40ft telescopic position Displays the threshold of the 2nd overload for when the...

Page 31: ...ion is active by the costumer or not Twistlock weight Ton Configuration parameters for the dragging function Time before detection s Minimum alarm timer s 5 3 7 2 2 5 Snag load sub tab Function enable...

Page 32: ...Displays the weight limit at which a weighing is carried out Weight threshold to start stabilized weight Ton Displays the weight limit at which the stabilisation process is carried out Max weight func...

Page 33: ...2 3 6 Identification Sub Tab Displays the type hardware and software version of the interrogator User ID Displays the actual ID of the interrogator Interrogator Serial Number Displays the serial numb...

Page 34: ...ctix com translated document page 34 of 123 5 3 8 Configure the LASSTEC System Authorized Persons Only DANGER This chapter of the software is for authorized persons only in order to take care of the i...

Page 35: ...en as it is used by the Lasstec monitor CAUTION Do not change the factory settings Changes to these settings can lead to malfunctions of the communication Communication type There you can choose betwe...

Page 36: ...s the current communication settings of the interrogator 5 3 8 2 Calibration This chapter of the software it is for authorized personnel only installation and maintenance It allows trained personnel t...

Page 37: ...will have to specify the according sensor coefficient the Twistlock diameter and the Young s modulus of the Twistlock steel Then click on Calibrate the Twistlock and the Software will automatically c...

Page 38: ...ix Wampfler if needed Twistlock diameter There you can specify the diameter mm of the Twistlock Twistlock coefficient Displays the calculated overall Twistlock coefficient Enable Twistlock Young s mod...

Page 39: ...rate the Twistlock either by importing a calibration parameter file or by entering the coefficients for each Twistlock manually This calibration method affects each Twistlock individually ADVICE This...

Page 40: ...the Twistlock is calibrated Import Values From File parameter This opens a new window where you can search for the path of the calibration parameter file and import it for calibration Remember this fi...

Page 41: ...vice with which the test weight can be lifted by only one Twistlock It is mandatory that the used fixing device does not apply any bending forces on the Twistlock The Twistlock may only be pulled down...

Page 42: ...5 3 8 2 3 1 Calibration per Twistlock Step by Step Explanation 1 Attach the test weight to the Twistlock you want to calibrate as described above Do not lift the test weight up now 2 When clicking on...

Page 43: ...stem 0521 BAL0521 0001 EN www conductix com translated document page 43 of 123 3 You are asked which Twistlock you want to calibrate Select the according Twistlock and confirm with OK The system is th...

Page 44: ...page 44 of 123 4 Once the Twistlocks are locked a small information window appears informing you about the next step Confirm it by clicking on OK Lift the test weight up and once the indication of the...

Page 45: ...e asked to confirm it If the deviations are too large click on No it s very different Start the measurement again step 4 to 5 If they are similar click on Yes it s roughly the same 6 You re than infor...

Page 46: ...Operating Instructions LASSTEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 46 of 123...

Page 47: ...Operating Instructions LASSTEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 47 of 123...

Page 48: ...hree Registered weight of the calibration TON have been measured and confirmed you are asked to enter the actual true weight of the test weight in the bottom left corner of the window The Calibrate bu...

Page 49: ...nt page 49 of 123 8 If the three measured values for the Registered weight of the calibration TON are consistent the calibration is confirmed by an information message which you have to confirm The se...

Page 50: ...0001 EN www conductix com translated document page 50 of 123 8 1 If the three measured values for the Registered weight of the calibration TON are not consistent you will get an error message and the...

Page 51: ...evenly distributed over all four container castings of the test container The total mass of the container must be known as exact as possible To achieve the maximum accuracy of the Lasstec System a te...

Page 52: ...ollowed Displays the status of the incoming lock unlock signal of the crane Displays the measured weight without post processing Here the user has to enter the actual known weight of the test containe...

Page 53: ...53 of 123 5 3 8 2 4 1 Step by Step Guide 1 When selecting Container Adjustment as calibration method and using a twin system you re asked to select the spreader where the test weight is going to be li...

Page 54: ...1 BAL0521 0001 EN www conductix com translated document page 54 of 123 In the Instruction section you re informed that the system is waiting for the lock signal Lock the Twistlocks An information mess...

Page 55: ...page 55 of 123 2 Once the Twistlocks are locked a small information window appears informing you about the next step Confirm it by clicking on OK Lift the test weight up and once the indication of the...

Page 56: ...easured weights in order to get a stable more accurate value Once this acquisition is done you re informed about the processed value through an information window and are asked to confirm it If the de...

Page 57: ...than informed about the successful measurement of the first of three calibration values for the calibration of your selected Twistlock and have to confirm it Put the test weight down unlock the Twist...

Page 58: ...r the actual weight of the container Then click on the calibrate button If the three measured values for the Registered weight of the calibration TON are consistent the calibration is confirmed by an...

Page 59: ...the Twistlocks must be known An infrared thermometer is suitable for this purpose No test weight is needed to perform this calibration 1 After selecting Temperature calibration an instruction window...

Page 60: ...ystem performs the required measurements It can take up to 2 minutes 4 You are than asked to enter the actual temperature of the Twistlock which you have to measure manually and click on Calibrate Bas...

Page 61: ...TEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 61 of 123 5 The calibration of the first Twistlock is accomplished Repeat these steps for the remaining Twistlock 5...

Page 62: ...case as a security relevant function Conductix Wampfler is not to be held responsible for injuries or damage caused by an un triggered or disregarded alarm Each parameter which is meant to be modified...

Page 63: ...ad capacities depending on its position is used you can define a threshold for both overload alarms for each position 5 3 8 3 1 2 Twistlock In this chapter you can modify the threshold values for the...

Page 64: ...ument page 64 of 123 5 3 8 3 1 3 Container counter This chapter is meant to reset the Overload counter for the container weighing as well as the Cycle counter for the number of container handled by cl...

Page 65: ...tive function and in no case as a security relevant function Conductix Wampfler is not to be held responsible for injuries or damage caused by an un triggered or disregarded alarm 5 3 8 3 2 1 X and Y...

Page 66: ...n the eccentricity can reach 100 without generating an alarm For a container weight of 40 ton the eccentricity can reach 10 before an alarm is generated and for a fictive container weight of 100 ton t...

Page 67: ...caused by an un triggered or disregarded alarm 5 3 8 3 3 1 Global Threshold In this chapter you can define the Threshold for the snag load detection Snag load detection container 1 Twistlock Ton Defi...

Page 68: ...d function is activated 5 3 8 3 4 Dragging Detection DANGER The Lasstec Dragging detection is to be used only as an informative function and in no case as a security relevant function Conductix Wampfl...

Page 69: ...r damage caused by an un triggered or disregarded alarm Container weight to start detection Ton Threshold which defines the minimum container weight after which the function is enabled Timer after con...

Page 70: ...document page 70 of 123 5 3 8 4 Date and Time setting In this chapter you can define the internal time of the interrogator By defining it manually and clicking on Write the time into the interrogator...

Page 71: ...ystem identifies autonomously when the weight has been lifted Digital input The crane driver defines when the weight has been lifted e g with a switch in the driver cabin Minimum level of weight to st...

Page 72: ...used by the interrogator Compensation time Lock mode s Time for compensation used by the interrogator Time delay to enable alarm nor Lock nor Unlock signals s Delay after which the alarm is triggered...

Page 73: ...ng Instructions LASSTEC Weighing System 0521 BAL0521 0001 EN www conductix com translated document page 73 of 123 5 3 8 5 3 Interrogator User ID Identification of the interrogator 5 3 8 5 4 Pstab Meas...

Page 74: ...or Temperature ST calculation Coefficient for the calculation of the temperature Is set with the temperature calibration Coeff a for calibration calculation Coefficient for the calculation of the temp...

Page 75: ...sholds of the functions Calibration Saves loads only the calibration parameters 5 3 8 7 Reset the Interrogator In this chapter you can reset the interrogator This function can be used when the functio...

Page 76: ...this document Alarm 3 Refer to chapter 7 of this document Alarm 4 Refer to chapter 7 of this document Alarm 5 Refer to chapter 7 of this document Weight 1 Ton Stabilized weight of Twistlock 1 Weight...

Page 77: ...n off container 1 Overload counter Twistlock 1 Counts the amount off occurred overload on Twistlock 1 Overload counter Twistlock 2 Counts the amount off occurred overload on Twistlock 2 Overload count...

Page 78: ...wo containers with 4 Twistlocks into each container 8 Twistlocks Page a visualisation on the screen Interrogator refers to the LASSTEC interrogator HMI refers to the current developed human machine in...

Page 79: ...521 0001 EN www conductix com translated document page 79 of 123 Non touch screen with robust physical key Rear view and electrical connection description Front view and buttons description _2 1 1_1 4...

Page 80: ...lack 5 10 32V DC Grey Note 1 and 5 must be connected together otherwise the screen will not function 2 Not Used 3 USB for downloading the datalogging files only Socket M12 B coded 5 poles 1 2 Data 3 D...

Page 81: ...isplays the Conductix Wampfler and LASSTEC logo during the initialisation stage of the screen a few seconds and then automatically switches to the single lift or twin lift page depending of the interr...

Page 82: ...tatus 1_3 Go on page configuration of the screen 3_1 Resend the weighting data to the TOS 3_2 Print the weighting data visible if the print function activated 3_3 Generation of O H F Tare visible if O...

Page 83: ...nd the eccentricities of the container in X longitudinal and Y transversal Weighing state Weighing in progress green when the LASSTEC system measure the weight and white when not Telescopic position i...

Page 84: ...ach Twistlock blinking SNAG LOAD indication and red background of the concerned Twistlock weight Over eccentricities alarms X X Y Y blinking OVER ECCENTRICITY indication according to the side of the a...

Page 85: ...lift dragging and not carrying detection are to be used only as an informative function and in no case as a security relevant function Conductix Wampfler is not to be held responsible for injuries or...

Page 86: ...ontainers in tonnes determined after the weighing process Centre of gravity The centre of gravity of each container and from the spreader The eccentricities of each container and of the spreader in X...

Page 87: ...side of the alarm Limit load alarm individually for each container or 1st overload alarm blinking LIMIT LOAD indication yellow background of the concerned current container weight and the concerned co...

Page 88: ...unction and in no case as a security relevant function Conductix Wampfler is not to be held responsible for injuries or damage caused by an un triggered or disregarded alarm 6 2 3 Status of the Lasste...

Page 89: ...or not Twistlock not locked Twistlock locked Indicates if the spreader Twistlocks are locked or not Spreader not in 20ft position Spreader in 20ft position Indicates if the spreader is in 20ft positi...

Page 90: ...there is a snag load on the Twistlock 1 NO Snag load Twistlock 2 Snag load Twistlock 2 Indicates if there is a snag load on the Twistlock 2 NO Snag load Twistlock 3 Snag load Twistlock 3 Indicates if...

Page 91: ...t overload is reached on the container NO Over eccentricity X container 1 Over eccentricity X container 1 Indicates if there is a longitudinal over eccentricity NO Over eccentricity Y container 1 Over...

Page 92: ...SSTEC system Information detail Alarm bit false green background Alarm bit true red background Description NO Snag load Twistlock 5 Snag load Twistlock 5 Indicates if there is a snag load on the Twist...

Page 93: ...it load or 1st overload is reached on the container 2 NO Over eccentricity X container 2 Over eccentricity X container 2 Indicates if there is a longitudinal over eccentricity on the container 2 NO Ov...

Page 94: ...on sensor 1 Sensor 1 OK Indicates if there is an alarm on the sensor 1 broken sensor bad connection broken cable Alarm on sensor 2 Sensor 2 OK Indicates if there is an alarm on the sensor 2 broken sen...

Page 95: ...f the interrogator does not receive the Locked or Unlocked signal from the spreader hard wiring Communication error with Interrogator Communication with Interrogator OK Indicates if there is no commun...

Page 96: ...hide the telescopic position of the spreader Display hide the overall weight container 1 2 on the home page 1 Display hide the overall stabilized weights container 1 2 on the home page 1 Display hide...

Page 97: ...d configuration Advanced configuration protect by password Conductix Wampfler use only UP Navigation select the previous editable element Edition of night mode brightness Increase by 10 the night mode...

Page 98: ...ssed on the configuration page the following page will appear On this page a compatible USB memory stick is automatically detected when plugged If no USB memory stick plugged or the plugged USB stick...

Page 99: ...the crane is not in use in order to not disturb the driver and operations unless otherwise specified When the Copy to USB button is pressed all recorded data from the HMI memory are being downloaded T...

Page 100: ...dow appears When the download process is completed eject the USB memory stick by pressing the Remove USB button and unplug the USB memory stick Navigation Button Action 1_1 Go on page alarms 1_2 Go on...

Page 101: ...ollowing page will appear Set a password ADVICE The password has to be 4 characters minimum it can be any type of HMI supported characters letter digit and special characters The password is case sens...

Page 102: ...FT and RIGHT to select the cursor position for further information see chapter 6 3 1 Navigation Button Action 3_1 Confirm the password and go to the target page 3_3 Go on page change the current passw...

Page 103: ...e password prompt page the following page will appear The way to change a password is to enter the current password enter the new password two times and confirm by click on OK button To enter a passwo...

Page 104: ...able Disable alarm You have to push the button SAVE PARAM to validate your choice 1 Only available with the twin lift system Navigation Button Action 1_1 Go on page set date and time 1_2 Go on page co...

Page 105: ...lection of the digit to be configured and increment 1 by 1 Minimum 2014 Maximum 9999 Month increment the number 1 by 1 Minimum 1 Maximum 12 Day increment the number 1 by 1 Minimum 1 Maximum 31 Hour in...

Page 106: ...tlock 2 Number of Twistlock 2 loads Load Twistlock 3 Number of Twistlock 3 loads Load Twistlock 4 Number of Twistlock 4 loads Load Twistlock 5 Number of Twistlock 5 loads1 Load Twistlock 6 Number of T...

Page 107: ...page allows to reset the counters to 0 A reset is only possible when the version of the Interrogator is ok and the Twistlocks are unlocked Navigation Button Action 3_1 Reset the selected counters This...

Page 108: ...ddress of the server is to enter the four parameters of the IP address separately then confirm by click on SET button To enter the IP Address see chapter 7 3 3 How to type the IP Address Simulation If...

Page 109: ...ddress of the HMI Set the new HMI IP The way to set the IP address of the HMI is to enter the parameters of the IP address subnet mask and crate if necessary a new gateway then confirm by click on SET...

Page 110: ...information about the LASSTEC system Conductix Wampfler contact HMI software and firmware version HMI Cycle time CAN Bus load Duration of the last data logging upload Power supply voltage of the HMI I...

Page 111: ...lated document page 111 of 123 6 2 11 Historical When the historical button is pressed on the about page the following page will appear Information detail This page displays an historical of the PLC p...

Page 112: ...urrent page allows to access to a load alarm page and an alarm appears a warning pictogram appears next to the ALARMS button In all pages a blinking white green red light flashes on the left bottom to...

Page 113: ...ord is now display with for each entered character and ready for validation 6 3 2 How to set the date and time The date and time setting of the IHM is related to the date and time of the datalogging m...

Page 114: ...be terminated with OK select OK and press the PUSH key 11 Select the next IP Address number with the UP or DOWN key 12 When the IP Address completely filled in press the SET IP button 6 4 HMI TOS Com...

Page 115: ...s 1 definition see chapter 7 29 Status 2 For the Status 2 definition see chapter 7 30 Status 3 For the Status 3 definition see chapter 7 31 Alarm 1 For the Alarm 1 definition see chapter 7 32 Alarm 2...

Page 116: ...tlock 1 Maximum weight on Twistlock 1 during the measurement Ton 31 Max Weight Twistlock 2 Maximum weight on Twistlock 2 during the measurement Ton 32 Max Weight Twistlock 3 Maximum weight on Twistloc...

Page 117: ...available for the singe lift mode Communication option 1 Index Parameter Description 0 Weight Container Stabilized total container weight kg 1 Weight Twislock 4 Weight on Twistlock 4 Ton 2 Weight Twi...

Page 118: ...verload Twistlock 3 Number of Twistlock 3 overloads 25 Overload Twistlock 4 Number of Twistlock 4 overloads 26 Overload Container 1 Number of Container 1 overloads 27 Status 0 For the Status 0 definit...

Page 119: ...tem is weihgting 15 Ready signal Interrogator ready to measure Status 1 0 Input status Indicates if the twin lift system is in twin lift mode 1 if the twin lift system is in single lift mode 0 Twinlif...

Page 120: ...measurement 6 Tref measurement after weight max 7 Wstab measurement after Tref 8 Tref measurement is OK on sensor 1 9 Tref measurement is OK on sensor 2 10 Tref measurement is OK on sensor 3 11 Tref...

Page 121: ...No input lock or unlock enable for more than 3 seconds 12 Alarm Input twinlift down enable in single lift mode 2 13 RTC power supply lost alarm The Interrogator was initialised without correct value i...

Page 122: ...cks 1 7 No load alarm on TL8 No load is measured on Twistlock 8 despite it is measured on the other Twistlocks 1 8 Overload alarm on TL 1 Exceeding the threshold overload limit on Twistlock 1 9 Overlo...

Page 123: ...ystem 0521 BAL0521 0001 EN www conductix com translated document page 123 of 123 Conductix Wampfler GmbH Rheinstra e 27 33 79576 Weil am Rhein M rkt Germany Phone 49 0 7621 662 0 Fax 49 0 7621 662 144...