Conductrix Wampfler ProfiDAT compact, Manual

Page 1: ...ProfiDAT compact Data Transmission System Program 0515 ...

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Page 3: ...ls 16 Installation Kit 16 ProfiDAT compact Curved Rails 17 Standard Hanger Clamp 18 Customized Hanger Clamps 18 Rail Connectors 19 PE Connectors 19 System Components Mobile Components 20 Mobile Unit 20 Standard Installation Base Plate 21 Expansion Unit 21 Interfaces Mechanical Interfaces 22 Mechanical Installation of the ProfiDAT compact Rail 22 Mechanical Installation of Transceivers 22 Control C...

Page 4: ...aveling along slotted waveguides ProfiDAT compact system can be installed in parallel to a conductor rail system acting as a grounding conductor rail or with an integrated positioning system Here the bar or matrix code band attaches to the ProfiDAT compact rail with an optical sensor positioned next to the collector or current collector ProfiDAT compact with 0831 conductor rails and optical readin...

Page 5: ...tibility to lifters transitions curves etc Benefits of ProfiDAT compact A waveguide is a hollow profile with conductive walls that conducts high frequency radio waves The radio waves are introduced by an antenna at one end and travel down the length of the waveguide The geometry of the profile determines which range of radio frequencies can be transmitted with low loss By taking into account certa...

Page 6: ... Set Feed in left and terminating unit right X see page 27 Rail End Caps 52 500 100 Ø15 49 500 100 Connected to access point Terminating resistor ProfiDAT compact Rail The ProfiDAT compact aluminum rails guide the WiFi signals and shields them against interference with other wireless systems In addition the ProfiDAT compact rails can be used as grounding conductor rails Furthermore a version of th...

Page 7: ... the mobile vehicle ProfiDAT compact collector PE cable HF cable Carbon Brush Antenna PE Rail Functionality For the PE functionality the ProfiDAT compact rail must be connected to the customer s PE cable The PE connector must be installed next to the feed in units and the cable must be marked as PE meaning it must be colored in yellow and green Furthermore its diameter must be able to carry at lea...

Page 8: ... Barcode tape BCB Part no Leuze 50106980 Height length start and end readings must be specified when ordering Scope of Delivery and Interface to the Customers Network ProfiDAT compact provides reliable and interference free Ethernet data transmission The illustration below describes the scope of delivery of the system orange and the interface to the customers network grey in terms of the access po...

Page 9: ...t IP Maximum System Length No limitation max segment length supplied by one Access Point 120 m Maximum number of Clients per Segment Access Point 20 Profile Dimensions Permissible Ambient Temperature Range 20 C to 55 C other limits to be clarified on request transceivers can be installed in an air conditioned control cabinet Max Ambient Temperature Difference 40 K Standard Profile length 5 m 21 52...

Page 10: ...e length 5 m 3 50 051511 01 ProfiDAT compact rail with positioning Standard rail length 5 m 20 60 051521 01 Connectors Rail connector 17 70 051541 01 Standard Hanger clamp Hanger clamp for the mechanical installation of the ProfiDAT compact rail 104 80 051501 01 Mobile unit With 2 collectors carbon graphite 32 A cable length 2 m including client and accessories 1 90 051590 01 Installation and spar...

Page 11: ...Example 1 Layout Example 2 Layout Example 3 Max no of Consumers per Segment 1 1 6 20 Communication Cycle Time 32 ms 64 ms 64 ms No Retries 3 3 3 Cycle Time x No Retries 96 ms 192 ms 192 ms Process Data Yes Yes Yes Video Audio Data Yes Yes No Max Segment Length 2 120 m 100 m 100 m 1 Segment Rail Segment supplied by one access point All consumers clients assume 2 collectors each 2 All lengths assume...

Page 12: ...d terminate them at the end of a segment with stationary antennas integrated into the rail profile Therefore one stationary antenna is connected to an access point and the stationary antenna on the opposite side of a segement is connected to a ter minating resistor Access points function as interface between the customer s network and the ProfiDAT compact system Feed in sets are available for Prof...

Page 13: ... each ProfiDAT compact system with line feed also requires despite the line feed in set an end feed in set to terminate the signals at both ends of a segment Terminating resistors will be supplied with the access points Set includes 2 feed in rails connected by a rail connector 2 rail connectors on each end Line feed in set 2 feed in rails connected with a rail connector 1000 47 24 200 Ø15 52 ...

Page 14: ...seg ment only For the convenience of our customers and in case a transceiver needs to be replaced all ProfiDAT compact transceivers are equipped with a so called C Plug or Key Plug on which the unique configuration is stored These plugs can be inserted into a compatible replacement device and transfer the configuration automatically to the new device In case a plug is lost or damaged Conductix Wam...

Page 15: ...ycarbonate Mounting Sealing and insulating plugs for wall mounting screws Protection class IP66 Scope of delivery Plastic housing with pre drilled holes Mounting plate top hat rail end clamps pre assembled All necessary cable conduits RJ45 plug for fast assembly 254 mm 180 mm 1 6 5 m m Housing for Transceivers Access Points and Clients Ø 5 239 mm 165 mm ...

Page 16: ...ning Technical specifications system rail rail connector Material Aluminum DC resistance Ω 1000 m 20 C 0 759 DC resistance Ω 1000 m 35 C 0 803 Impedance Ω 1000 m 20 C 50 Hz 1 009 Impedance Ω 1000 m 35 C 50 Hz 1 068 Weight 5 m rail kg 2 94 Straight Rail without Positioning Strip 5 m standard length Part No 051511 02 Custom length Config No 051511 04 Technical specifications system rail rail connect...

Page 17: ...ut positioning strip The rails can be customized according to customer requirements Limitation are defined by the insertion direction which is always from the side and the minimal bending radius given in the figures below X direction of travel Z current collector s insertion direction Z bending axis X direction of travel Y bending axis Z current collector s insertion direction X direction of trave...

Page 18: ...o your individual needs can be requested after technical clarification The following examples provide an overview about different possibilities and combinations with conductor rail systems Thickness of mounting surface mm Diameter X of bore for mounting holes mm 3 0 4 6 0 05 4 0 4 7 0 05 5 0 4 8 0 05 6 0 4 9 0 05 Hanger Clamp for ProfiDAT compact in combination with 0811 conductor rails 3 pole 10 ...

Page 19: ...tion between the ProfiDAT compact rail and the PE Screw nuts as well as washers are included with the PE connector PE cables with cable lugs need to be ordered seperately PE connectors are also used to ground the ProfiDAT compact rail The rail must be grounded according to the locally applicable regulation and standards but at least on both ends of each rail segment with a 16 mm cable We recommend...

Page 20: ...ehicle The system also has bi directional data transmission which means the client is able to transmit as well as receive Furthermore the antennas have integrated carbon brushes that connect the mobile vehicle to the ProfiDAT compact rail and thus allowing the rail to act as PE Clients function as the interface between the ProfiDAT compact s WiFi system and the customers network on the mobile vehi...

Page 21: ...required number of expansion elements must be calculated based on the temperature difference the material of the supporting structure and whether the rail ends are fixed or can expand freely Transitions switch points or curves are considered as fixed ends These calculations are always done by Conductix Wampfler during dimensioning of the ProfiDAT compact system Set includes Expansion element 1 x S...

Page 22: ...hanical Installation of Collectors Positioning Installation base plates see page 19 define the position of the collectors and function as the mechanical connection between your mobile vehicle and the collector The ProfiDAT compact rail offers additional space to affix a codeband with a maximum height of 20 mm on the slotted waveguide without the need to install additional components Both code band...

Page 23: ... is accomplished with RJ45 connectors plugged to the transceivers Compatible communication protocols are Ethernet TCP IP UDP PROFINET PROFIsafe conformance class A Ethernet IP Scope of Delivery and Interface to the Customers Network ProfiDAT compact provides reliable and interference free Ethernet data transmission The illustration below describes the scope of delivery of the system orange as well...

Page 24: ...24 System Layout 30 20 24 90 45 20 X 500 5000 52 28 20 14 14 20 24 52 28 min 100 max 1000 min 100 min 100 ...

Page 25: ...25 500 475 ø21 ø15 29 5 20 5000 18 18 30 90 20 40 24 90 52 28 20 X 100 90 170 ...

Page 26: ...or Head copper graphite brushes Part No 051592 11 Collector Head graphite brushes Part No 051592 12 Besides the complete collector also the antenna heads including carbon brushes are available The antenna head must be connected to energy and HF cables already assembled in the antenna arm first and then clipped on to the antenna arm Copper graphite brushes Part No 051592 21 Copper graphite brushes ...

Page 27: ...caps are available within a set with the following scope 4 x rail endcaps with pick up guidance 10 x Screws for plastic countersunk M2 5x6 for rail endcaps Options for fixation with M4 counter sunk screw 35 15 35 15 6 35 37 65 30 22 26 3 mm 5 mm max 10 mm ...

Page 28: ... that the real on site conditions will vary from the theoretical system configuration during planning phase Having this in mind we highly recommend to involve Conductix Wampfler in the commissioning process Our product experts and experienced service engineers are able to perfectly adapt the characteristics of the systems to the real conditions on site Service Scope Commissioning of the ProfiDAT c...

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Page 32: ...omer Support Phone 1 800 667 2487 Phone 1 450 565 9900 Fax 1 450 951 8591 info ca conductix com MÉXICO Calle Treviño 983 C Zona Centro Apodaca NL México 66600 Customer Support Phone 52 81 1090 9519 52 81 1090 9025 52 81 1090 9013 Fax 52 81 1090 9014 info mx conductix com BRAZIL Rua Luiz Pionti 110 Vila Progresso Itu São Paulo Brasil CEP 13313 534 Customer Support Phone 55 11 4813 7330 Fax 55 11 48...