ConMed Hall MicroPower 6020-026, Instruction Manual

Page 1: ...Hall MicroPower High Speed Drill Instruction Manual 6020 026 6021 026 ...

Page 2: ...sed to third parties in whole or in part without the prior express written consent of ConMed Linvatec ConMed Linvatec reserves the right to revise this publication and to make changes from time to time in the contents hereof without obligation to notify any person of such revision or changes unless otherwise required by law Linvatec Hall Advantage PowerPro E9000 Surgairtome Two Micro 100 Ultrapowe...

Page 3: ...ctions for the Laminectomy Bur Guard 1375 020 10 2 2 3 Assembly Instructions for the 20 1375 032 and 20 Extra Long 1375 033 Angle Attachments 11 2 2 4 Assembly Instructions for the 70 Contra Angle with Surgical Head 1375 034 70 Contra Angle with Dental Head 1375 035 90 Angle 1375 036 Attachments 12 2 3 Handpiece Operation 13 2 3 1 Tubing Set Attachment E9418 for the MicroPower High Speed Drill 13 ...

Page 4: ...erilization Information 23 3 1 4 1 Sterilization Warnings Precautions and Notes 23 3 2 Troubleshooting 25 3 3 Bur Guard Testing Procedure 26 3 3 1 Bur and Neuro Guard Testing 26 3 3 2 Medium Bur Guard 1375 012 Testing 26 4 0 TECHNICAL SPECIFICATIONS and ACCESSORIES 4 1 System Environmental Requirements 29 4 2 Handpiece Cord MC5057 29 4 3 Handpieces 29 4 4 Handpieces Attachments and Accessories 30 ...

Page 5: ...nd Cautions This equipment is designed for use by medical professionals completely familiar with the required techniques and instructions for use of the equipment Read and follow all warning and cautionary notices and instructions marked on the product and included in this manual Service intervals as listed in Table 2 Maintenance Schedule on page 20 are required to keep the MicroPower High Speed D...

Page 6: ...e cord Do not pull on the cord to remove it from the handpiece or controller Use the connec tor portion of the cord for disconnection 7 Do not excessively bend or kink the hand piece cord Always inspect cords for signs of excessive wear or damage If wear or damage is found discontinue use and replace immediately 8 Always inspect for bent dull or damaged burs blades or drill bits before each use Do...

Page 7: ...any material suscepti ble to ignition due to electrical sparking 1 3 Symbol Definitions Attention consult accompany ing documents Type B equipment Single Use Only Eye Protection Required No user service recommended Refer servicing to qualified ConMed Linvatec service per sonnel Indicates product component should not be sterilized Indicates product component should not be immersed in any type of fl...

Page 8: ...page 16 Safe Run Slide Place in the SAFE position prior to inserting or removing attachments and or accessories blades bits burs and when the handpiece is not in use Place in the RUN position to activate the handpiece Handpiece Cord Connector The hand piece cord connects here to provide power to the handpiece Uses the MC5057 Hand piece Cord NOTE Do not allow saline to enter into the handpiece cord...

Page 9: ...ution to the surgical site Cassette Attaches to the peristaltic pump of the controller to aid in fluid delivery Roller Clamp Used to adjust the fluid flow to the surgical site Handpiece Cord Clips Used to attach the tubing to the handpiece cord Irrigator Tip Accepts various irrigation tips See 4 4 Handpieces Attachments and Accessories on page 30 for the MicroPower High Speed Drill for fluid distr...

Page 10: ...o connecting b Insert the handpiece cord into the cord receptacle of the handpiece Push together until fully seated NOTE Do not force the cord into the hand piece cord connector This may bend the pins and damage the handpiece 2 Connect the handpiece cord to the appropri ate console 3 To remove the handpiece cord a Press the latch and remove the cord from the handpiece ...

Page 11: ... Bur Guard Use only 5091 series medium burs except 5091 080 5091 081 5091 082 and 5091 083 See page 8 1375 011 Long Bur Guard Use only 5092 series long burs See page 8 1375 023 Cloward Extra Long Bur Guard Use only 5093 series extra long burs See page 8 1375 020 Laminectomy Bur Guard Use only 5092 103 Long Carbide Bur See page 10 1387 022 Tissue Retractor Guard Use only with long burs 5092 series ...

Page 12: ...ur Guard it is recommended that a SmartGuard Protector Sleeve 1375 112 be attached Reference the associated insert that comes packaged with the SmartGuard for addi tional information NOTES SmartGuard Protector Sleeves are designed to be attached to the Medium Bur Guard during surgical applications They are intended to be used as a heat sensing and insulating device that changes color from PURPLE S...

Page 13: ... guard until fully seated see figure below c After the SmartGuard Protector Sleeve is attached install a bur 5 To install a bur a Select a proper length bur for the guard b Ensure the bur lock is in the unlocked position c Insert the bur to the safe line or until the bur seats completely if no safe line is observed d Lock the bur in place by twisting the bur lock clockwise until the red indicator ...

Page 14: ... a Ensure the bur lock is in the unlocked position b Insert the laminectomy bur into the handpiece until the bur seats completely c Lock the bur in place by twisting the bur lock clockwise until the red indicator dots are aligned CAUTION Never lock the collet without a bur inserted Damage to the collet may result 3 To install a bur guard a Slide the appropriate bur guard over the bur and the end o...

Page 15: ... Ensure the bur lock is in the unlocked position 3 Slide the attachment over the end of the drill Ensure it is seated completely 4 Lock the attachment in place by twisting the bur lock clockwise until the red indicator dots are aligned 5 Open the attachment collet by twisting the attachment bur locking ring counter clockwise until the ring is fully open 6 Insert the bur into the attachment until i...

Page 16: ...e unlocked position 3 Place the attachment over the end of the drill Ensure it is seated completely 4 Lock the attachment in place by twisting the bur lock clockwise until the red indicator dots are aligned 5 To insert a bur a Place the bur in the opening of the attachment b Use the grooved side the side without the pin of the bur changer 1375 003 to press the bur firmly in place 6 To remove a bur...

Page 17: ...tch or hand piece activation lever being depressed 3 The handpiece cord may be disconnected from one handpiece and connected to another handpiece if applicable with out turning off the controller 4 Handpieces are inoperable if the activa tion lever or trigger is depressed while connecting the handpiece cord 2 3 1 Tubing Set Attachment E9418 for the MicroPower High Speed Drill The E9418 Tubing Set ...

Page 18: ... to the instructions on pages 15 through 16 Warning Ensure that the guard and bur are properly installed otherwise injury to the patient or medical personnel can result b Operate the drill at 100 000 rpm for one minute according to operating instructions contained on pages 15 through 18 Monitor the drill for any of the following excessive noise excessive vibration the drill or bur guard are hot to...

Page 19: ... SAFE RUN Slide in the SAFE position 2 To attach bur guards attachments and burs reference information on pages 7 to 12 3 To operate the handpiece after the guard and bur are attached a Place the SAFE RUN Slide in the RUN position Without any user input selections the handpiece will initially operate at its default setting b Depress the handpiece Activation Lever or the preferred footswitch pedal ...

Page 20: ... first come first served basis If the handpiece is activated with the foot switch the handpiece activation lever is inoperative until the footswitch pedal is released and vice versa 1 To remove the handpiece detachable Activation Lever a Place the SAFE RUN Slide in the SAFE position b Depress the ribbed portion of the detachable Activation Lever Push towards the SAFE RUN Slide until it disengages ...

Page 21: ...he detachable handpiece activation lever when operating the handpiece with a footswitch Accidental activation of the handpiece may occur 2 4 1 Operation of the 2 Pedal Footswitch 5020 053 1 Depress the right pedal to activate the handpiece in the forward direction 2 Depress the left pedal to activate the handpiece in the reverse direction NOTE There is no oscillate mode with these drills 2 4 2 Ope...

Page 22: ...t operating speed the speed will be blinking Press the handpiece cord button to change speed The Speed menu will scroll until the minimum or maximum speeds are reached 3 When the desired speed is reached stop pressing the button After a few seconds the speed menu will time out The handpiece is now ready for use Handpiece Speed Adjustment To enter the menu options to adjust the handpiece speed pres...

Page 23: ...cifies which instruments need attention and how often you should have them serviced The service and time intervals shown in the maintenance schedule assume you will use the instruments as indicated in this manual includ ing proper day to day operation cleaning and sterilization Proper care and handling of the instruments on a day to day basis are extremely important to ensure safe and efficient op...

Page 24: ...tion of handpiece usage per day will assist with proper performance Table 2 Maintenance Schedule Catalog Months Number Product Description 6 12 6020 026 MicroPower High Speed Drill Removable Lever 6021 026 MicroPower High Speed Drill Permanent Lever 1375 032 20 Angle Attachment 1375 033 Extra Long 20 Angle Attachment 1375 034 70 Contra Angle Attachment w Dental Head 1375 035 70 Contra Angle Attach...

Page 25: ...es and attachments as soon as possible after use 1 Remove all attachments and accessories i e saw blades burs from the handpiece prior to cleaning For handpieces with detachable levers remove the Activation Lever Reference 2 3 4 Removing the Detachable Handpiece Activation Lever on page 16 for removal information 2 Disconnect the handpiece cord from the controller prior to cleaning 3 Ensure the ha...

Page 26: ...37 WARNING The spray container is pressurized and the contents are flammable contains LP gas Do not expose can to temperatures exceeding 40 C 104 F Do not puncture or burn can even when empty Do not spray on or near open flames or incandescent material 1 Before using shake the can well Read all the information and instructions on the spray can label 2 If the spray nozzle is not attached securely a...

Page 27: ...ealed pouch traps moisture which over time can cause internal corrosion of the handpiece 5 ALWAYS lubricate the appropriate attach ments prior to sterilization See 3 1 3 Attachment Lubricating Instructions on page 22 6 Do not run handpieces while warm Allow adequate time for cooling prior to surgery Do not immerse in liquid or cover with a damp cloth to cool Cool by exposure to room temperature NO...

Page 28: ...he PRO6000 Sterilization Tray Steam Pre vacuum 270 279 F 132 137 C 4 minutes 10 minutes minimum Steam Gravity 270 279 F 132 137 C 35 minutes 10 minutes minimum Sterilization parameters for sterilizing individual MicroPower High Speed Drills 6020 026 6021 026 associated attachments and handpiece cords individually wrapped without a sterilization tray Steam Pre vacuum 270 279 F 132 137 C 3 minutes 8...

Page 29: ...t collet to the fully locked position Handpiece overheats Worn bearings in the bur guard Moisture in the handpiece Reference 3 3 Bur Guard Test ing Procedure on page 26 If resistance is noticed return bur guard for service If no resistance is noticed return for service Resterilize the handpiece accord ing to sterilization parameters and drying times reference 3 1 4 Sterilization Information on pag...

Page 30: ... shaft of the bur for overheating If overheating is noticed return the guard for service 3 3 2 Medium Bur Guard 1375 012 Testing 1 Prior to testing remove the guard from the handpiece 2 Check for worn bearings a Insert a bur into the nose of the guard b While holding the bur spin the guard The guard should spin freely around the bur shaft without resistance 3 Attach the bur guard to the drill 4 Pr...

Page 31: ...o the patient and or operator Replace the bur guard and return original bur guard for service 5 To attach a SmartGuard Protector Sleeve a Remove the SmartGuard Protector Sleeve from its sterile packaging within the sterile field b Press fit the SmartGuard Protector Sleeve onto the end of the associated bur guard until fully seated see figure below c After the SmartGuard Protector Sleeve is attache...

Page 32: ...guard for service Or if the SmartGuard Protector Sleeve changes color from PURPLE to PINK immediately discontinue use of the bur guard Replace the bur guard and return original bur guard for service 8 To remove the SmartGuard Protector Sleeve first remove the bur Grasp the tabs of the SmartGuard Protector Sleeve between the thumb and forefinger and pull 9 Discard the used SmartGuard Protector Slee...

Page 33: ...10 to 100 including condensation Atmospheric Pressure 500 hPa to 1060 hPa 4 2 Handpiece Cord MC5057 Cord Length Approx 12 ft 3 6 m Weight 10 9 oz 309 g 4 3 Handpieces MicroPower High Speed Drill 6020 026 6021 026 Speed Settings 10 000 to 100 000 rpm nominal in 10 000 rpm increments Default Speed 70 000 rpm Torque 2 in oz Bur Pull Out Force Exceeds 12 0 lbs 5 4 kg Length 5 85 in 14 9 cm Diameter 0 ...

Page 34: ...Power Guards Attachments 1375 012 Medium Bur Guard 1375 011 Long Bur Guard 1375 023 Cloward Extra Long Bur Guard 1375 032 20 Angle Attachment 1375 033 XL 20 Angle Attachment 1375 035 70 Contra Angle Attachment w Surgical Head 1375 036 90 Angle Attachment 1375 020 Laminectomy Guard 1387 022 Tissue Retractor Guard 1375 034 70 Contra Angle Attachment w Dental Head Consoles E9000 E9000 Console D3000 A...

Page 35: ...roPower Irrigation Accessories 5040 130 Reusable Irrigation Handpiece Clip 5040 200 Reusable Medium Bur Tip 5040 201 Reusable External 70 90 Angle Tip 5040 202 Reusable Long Bur Tip 5040 203 Reusable Internal 70 90 Angle Tip 5040 208 Reusable XL Bur Tip MicroPower Irrigation Tubing E9418 Disposable Irrigation Tubing Set 5040 128 Reusable Y Tubing Set 5040 129 Reusable Tubing Set ...

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Page 40: ...0123 All rights reserved Printed in USA W41 116 004 Rev A 03 2006 Linvatec Europe B1070 Brussels Belgium EC REP ...