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W415-0318 / 03.05.09

2.0 INSTALLATION

2.1  INSERT VENT CONNECTION

2.2 CHIMNEY 

CONNECTION

1-2" & 1-3" DOUBLE PLY ALUMINUM LINER-INLET  AND EXHAUST & 
2-3" TO 2" REDUCER:

GDI-2320KT 

VENT KIT 20FT

GDI-2325KT 

VENT KIT 25FT

GDI-2335KT 

VENT KIT 35FT

2-3" DOUBLE PLY ALUMINUM LINER-INLET AND EXHAUST:

GDI-320KT 

VENT KIT 20FT

GDI-325KT 

VENT KIT 25 FT

GDI-335KT 

VENT KIT 35 FT 

WARNING: 

THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH A GAS FIREPLACE 

INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID FUELS UNLESS 
ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE IS RE-APPROVED 
BY THE AUTHORITY HAVING JURISDICTION.

ATTENTION: 

CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME 

FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU 
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES ORIGINALES 
AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE NOUVEAU PAR 

LES 

AUTORITES AYANT JURIDICTION.

w385-0199

Clean out ashes from the inside of the wood-burning fi replace. Make sure that the chimney and wood-burning 
fi replace are in a clean and sound condition and constructed of non-combustible materials. If necessary have 
any repair work done by a qualifi ed person before installing the insert. Remove the existing fi replace damper or 
lock into an open position. 
Using screws, attach the fi replace warning tag  (W385-0199) to the inside of the fi rebox of the fi replace into 
which the insert is being installed.

The sheet-metal parts of the fi replace, in which the gas 
fi replace insert is to be installed, must not be cut.
If the wood-burning factory-built fi replace has no gas 
access hole(s) provided, an access hole of 1½ inch or less 
may be drilled through the lower sides or bottom of the 
fi replace in a proper workman like manner. This access 
hole must be plugged with non-combustible insulation after the gas supply line has been installed.
Ensure that existing chimney cleanouts fi t properly.
The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the fi replace 
before installing the gas fi replace insert.
Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners.
The ventilation openings in the fi replace may be  obstructed by the backer plates, aluminium trim etc. but these 
parts are not to be applied so as to have an airtight seal.

Move the insert close to its fi nal position inside the wood-burning fi replace. This unit is equipped with 6 lev-
elling screws located as follows: two are on either side of the circulation blower on the rear panel; four are 
located front and back on either side beneath the log support. Level using four of the levelling screws. Level-
ling the unit will eliminate rocking or excessive noise when the fan is in operation. Once the unit is level, move 
it partially into place within the fi replace to allow for all connections to be made. It is not practical to level the 
insert once it has been installed. Determine the required depth prior to installing the unit and adjust the four 
levelling screws accordingly.

Chimney installation must conform to both national and local code requirements. The chimney must be lined 
with one 2" or 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum 
vent lengths are 10 and 35 feet respectively. Recommended Continental® kits come in 3 lengths:

While the liners must be continuous from the fi replace to the chimney cap, to achieve the needed length, they 
may be coupled, using an aluminium coupler, provided installation is sealed & secured.

We recommend that exhaust vents that pass through unheated spaces, such as a garage or attic, be 
wrapped in a protective sleeve to minimize condensation and reverse 

fl

 ow symptoms. 

This unit is approved for use with a 2" liner for air intake and a 3" liner for exhaust. For best 
performance, however, it is recommended to use two 3" liners.
If a 2" liner is used for the intake, it is necessary to adjust the primary air shutter. See "Air Shutter 
Settings".

Summary of Contents for CDI-44N

Page 1: ...tructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier SAFETY INFORMATION CERTIFIED...

Page 2: ...NUM EXTRUSION TRIM KIT INSTALLATION 11 3 2 LOG PLACEMENT 12 3 3 GLOWING EMBERS 13 3 4 DOOR INSTALLATION 13 3 5 MINIMUM MANTEL CLEARANCE 14 4 0 OPERATION 15 4 1 REAR BURNER CONTROL 16 5 0 MAINTENANCE 1...

Page 3: ...ents burners and circulating blower and its passageway in the heater and venting system are kept clean The heater and its venting system should be inspected before use and at least annually by a quali...

Page 4: ...ers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discoloring caused by excessive heat abrasive and chemical cleaners nor chipping on porcela...

Page 5: ...AUST 3 5 20 30 21 22 27 52 1 8 42 ALUMINUM TRIM 52 1 8 33 ALUMINUM TRIM 3 SIDED BACKER PLATE FRONT VIEW 4 SIDED BACKER PLATE FRONT VIEW TOP VIEW FIGURE 1 2a FIGURE 1 2b FIGURE 1 2c FIGURE 1 2e FIGURE...

Page 6: ...disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping syst...

Page 7: ...ace prefabricated or masonry only The minimum fireplace opening size in which the heater is to be installed is HEIGHT 21 inches WIDTH 32 inches DEPTH 16 inches The minimum allowable chimney flue size...

Page 8: ...chimney cleanouts fit properly The refractory glass doors screen rails screen mesh and log grates may be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and...

Page 9: ...and log support are detached by removing the 12 perimeter screws of the back wall and the 3 screws located at the back of the log support Remove the vent connection assembly NOTE The vent connection a...

Page 10: ...not bent or kinked Check for gas leaks by brushing on a soap and water solution For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient locat...

Page 11: ...If this unit is being installed into an existing wood burning zero clearance fireplace then be aware of this precaution Any circulation air opening may be covered with material but not sealed The inse...

Page 12: ...NG PIN LOCATING PIN B A C D The rear log should be centred on the log support and rest against the rear wall Log 3 rests against the far left grate post and onto the locating pin on the centre support...

Page 13: ...Use only certified glowing embers and PHAZERTM logs available from your Continental dealer FIGURE 3 4 1 3 4 1 Insert the tool supplied which is located behind the left side trim into spring loaded do...

Page 14: ...NIMUM MANTEL CLEARANCE This can vary according to the mantle depth Use the graph to help evaluate the clearance needed FIGURE 3 5b FIGURE 3 5a 0 4 14 3 5 H E I G H T M A N T E L MANTEL DEPTH 13 12 15...

Page 15: ...off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s...

Page 16: ...ory If ignition takes longer consult yourAuthorized dealer distributor 5 0 7 Check that the door gasketing is not broken or missing Replace if necessary The Continental gas fireplace insert comes stan...

Page 17: ...Reinstall the fire viewing door 6 0 7 Turn the gas supply and electricity back on Drywall dust will penetrate into the blower bearings causing irreparable damage and must be prevented from coming int...

Page 18: ...TTING 2 3 LINER SYSTEM FRONT REAR NG 1 8 1 4 LP 1 4 5 8 AIR SHUTTER SETTING This unit is approved for use with a 2 liner for air intake and a 3 liner for exhaust For best performance how ever it is re...

Page 19: ...ne Check that main burner is operating on HI Outlet pressure can be checked the same as above using screw B Gauge should read 3 5 water column for natural gas or 10 water column for propane Check that...

Page 20: ...age or personal injury This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd WARNING COMPONENTS REF NO PART NO D...

Page 21: ...FLEX LINER X 3 31 W175 0204 3 COUPLER 32 W010 0888 VENT CONNECTION ASSEMBLY 33 W290 0076 VENT CONNECTION ASSEMBLY GASKET 46ACCESSORIES46 REF NO PART NO DESCRIPTION 37 W690 0001 MILLIVOLT THERMOSTAT 38...

Page 22: ...22 W415 0318 03 05 09 20 40 43 44 42 1 5 8 7 6 45 22 2 11 3 46 47 12 15 18 16 17 13 14 32 34...

Page 23: ...n Remote wall switch is grounding Remote wall switch wire is grounding Faulty valve Turn up the pilot flame Replace pilot assembly Clean thermopile connection tot he valve Reconnect Replace thermopile...

Page 24: ...ctrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn Check that the manual valve is turned on Check the pilot orifice for blockage Replac...

Page 25: ...18 03 05 09 TP SERVICE HISTORY 10 0 SERVICE HISTORY Appliance Service History This heater must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns D...

Page 26: ...26 W415 0318 03 05 09 TP NOTES 11 0 NOTES...

Page 27: ...27 W415 0318 03 05 09...

Page 28: ...28 W415 0318 03 05 09...

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