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© 2000 CONTRIVE • B1401|400.EN 

0211

 

1

 

www.contrive.it 

 

 

AUTOMATIC BURNER CONTROL SYSTEM 

 
 

 

The  burner  control  unit  Quad400  is  suitable  for  the 
control  of  direct  ignition  burners  up  to  350  kW, 
pursuant to EN 746-2. 
Flame  control  by  means  of  UV  scanner  or  ionization 
rod (even shared with ignition). 
Time and cycle are configurable: the same device can 
be  used  to  control  different  types  of  gas  and  oil 
burners, meeting all relevant requirements.  
A led-bar flame signal indicator and an advanced self-
diagnostic  system  provides  the  display  of  either  the 
cycle status, lockouts and failures. 
A traditional electric interface allows remote control: 
Thermostat input 
Remote reset input 
Burner on (dry contact output) or 2nd stage control 
Burner lockout (dry contact output) 
  

 

 

SAFETY INFORMATION 

 

Read  and  understand  this  manual  before  installing,  operating,  or  servicing  this  unit.  This  unit  must  be  installed 
according  to  this  manual  and  local  regulations.  The  drawings  may  show  units  without  covers  or  safety  shields  to 
illustrate details. Disconnect power supply and follow all usual safety precautions before carrying out any operation 
on the device. Be sure to reinstall covers or shields before operating any devices. 
The device is not user serviceable, a faulty device must be put out of order and sent back for servicing. 

 

CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment. The 
selection and application of products remain the responsibility of the equipment manufacturer or end user. 
CONTRIVE  accepts  no  responsibility  for  the  way  its  products  are  incorporated  into  the  final  system  design.  All 
systems or equipment designed to incorporate a product manufactured by CONTRIVE must be supplied to the end 
user with appropriate warnings and instructions as to the safe use and operation of that part. 
Any warnings provided by CONTRIVE must be promptly provided to the end user. 

 

CONTRIVE  guarantees  for  two  years  from  the  date  of  manufacture  of  its  product  to  replace,  or,  at  its  option,  to 
repair any product or part thereof (except fuses and with some limitations for tubes and photocells) which is found 
defective  in  material  or  workmanship  or  which  otherwise  fails  to  conform  to  the  description  of  its  sales  order. 
CONTRIVE makes no warranty of merchantability or any other warranty express or implied. CONTRIVE assumes no 
liability for any personal injury, property damage, losses, or claims arising from misapplication of its products. 
 

 

CONFORMITY 

 

 

Gas Equipment Directive (90/396/EEC) 

 

Low Voltage Equipment Directive (73/23/EEC) 

 

Machinery Directive (89/392/EEC) 

 

EMC Directive (89/336/EEC) 

 

EN298 compliant 

 

EN230 compliant 

 

EN746-2 compliant 

 

DVGW type certification No. CE-0085BM0346 

 

Certified by Gosstandart pursuant to GOST-R 

 

 

Summary of Contents for Quad400

Page 1: ...r and sent back for servicing CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of products remain the responsibility of the equipment manufacturer or end user CONTRIVE accepts no responsibility for the way its products are incorporated into the final system design All systems or equipment designed to incorporate a...

Page 2: ...ipper immediately Verify receipt of the correct power supply voltage option by checking the label If you have received the wrong model or the device does not function properly contact your supplier FRONT PANEL INTERNAL FITTING SCREWS 1 7 POWER SUPPLY FUSE FLAME SIGNAL BARGRAPH 2 8 MAIN TERMINAL BOARD STATUS DISPLAY 3 9 EXPANSION TERMINAL BOARD RESET SHUTOFF BUTTON 4 DEVICE DATA QR CODE CONFIGURATI...

Page 3: ...SFORMER IN A TN S EARTHING SYSTEM USE UNSCREENED HIGH VOLTAGE CABLE FOR IGNITION AND IONIZATION ROD LINES LAYING CABLES INDIVIDUALLY AVOIDING METAL CONDUITS KEEP HIGH VOLTAGE IGNITION CABLES AS SHORT AS POSSIBLE AVOIDING LOOPS AND KEEP ALL OTHER CABLES ESPECIALLY THOSE OF UV OR IONIZATION ROD AS FAR APART AS POSSIBLE OUTPUTS AT TERMINALS 24 25 26 27 ARE SPST UNPROTECTED DRY CONTACTS LOAD MUST BE W...

Page 4: ...ONTROL BOARD COM FAILURE EXPANSION CONTROL BOARD IS MISSING OR NOT WORKING PROPERLY IGNITION FAILURE NO FLAME DETECTED AT THE END OF IGNITION TRIAL 1 ST SAFETY TIME RESETABLE FAILURES IGNITION DEVICE FAILURE IGNITION DEVICE UNPLUGGED DEFECTIVE OR NOT WORKING PROPERLY MISSING GROUND JOINT SOFT JUMP POOR SPARK RETURN PATH I E BAD GROUND CONNECTION TO BURNERS HEAD GAS VALVE FAILURE GAS VALVE S UNPLUG...

Page 5: ...ll be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 to reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner switching on off the power supply ...

Page 6: ... achieved by means of shared rod an UV detector could be installed on the 2nd stage of the burner Both detectors are connected in parallel to same input Any lockout will turn on the alarm output at terminal 28 Push the front panel button or close the reset input at terminal 23 to reset from lockout The reset will take place only when the button or contact are released Input at terminal 23 is meant...

Page 7: ...e contact at terminals 25 26 will be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 To reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner swi...

Page 8: ...ON TIME 20 Q509 AUTO SHUTOFF TIME 00 05 01 20 50 FA Q510 AUTO SHUTOFF MODE OFF MANUAL M AUTOMATIC A Q512 FLAME LOSS LOCKOUT L RECYCLE C RESPARK K BEHAVIOUR DURING POSTPURGE Q602 POSTPURGE TIME 1 001 DEFAULT 1 250 250 GENERAL SETTINGS Q801 BURNER TYPE GAS G OIL O F809 DEVICE NOTES F810 DEVICE PASSWORD Q001 POWER SUPPLY VOLTAGE Power supply must be wired at terminal 01 and 02 for burner control unit...

Page 9: ...7 x 182 mm 4 0 mm DIAMETER 3 BREAKABLE HOLES FOR WIRING 4 Ø 19 0 mm SUITABLE FOR PG11 CABLE GLAND 4 BREAKABLE HOLES FOR WIRING 4 Ø 15 5 mm SUITABLE FOR PG9 CABLE GLANDS CAST ALLUMINIUM ALLOY EN AB 46100 IP65 OVERALL DIMENSION 200 x 120 x 71 mm WEIGHT 1180 g ELECTROSTATIC POLYESTER POWDER COATING COLOR GRAY OPTIONAL FITTING CLAMPS FOR PIPES VERTICAL MOUNTING OUTSIDE DIAMETER 6 76 mm HORIZONTAL MOUN...

Page 10: ...rrect time following EN 746 2 or other relevant requirements Natural draught burners 70 kW 10 70 kW 5 IGNITION POWER 33 NOMINAL POWER WITH MAXIMUM OF 350 KW Forced draught burners 350 kW 5 350kW 3 IGNITION POWER 10 NOMINAL POWER WITH MAXIMUM OF 350 KW Q507 OPERATING SAFETY TIME If the flame fails during operation gas valve is switched off within this safety time that must be in accordance with rel...

Page 11: ...F TEST IS PERFORMED IN LESS THAN 1 ONCE SUCCESSFULLY COMPLETED THE BURNER IS READY TO START IF THE UNIT HAS BEEN TURNED OFF WHILE IN LOCKOUT OR PARAMETER Q101 HAS BEEN SET TO STANDBY IT WILL BE NECESSARY TO RESET THE UNIT BY MEANS OF LOCAL PUSH BUTTON A FLAME SIMULATION CHECK IS CONDUCTED DURING WAITING OR PREPURGE TIME AFTER THE PRESET WAITING OR PREPURGE TIME HAS ELAPSED THE IGNITION DEVICE IS A...

Page 12: ...Q 3 0 5 Q 4 0 2 Q 5 0 7 Q 6 0 2 Q 5 1 2 Q 5 1 0 F 0 0 3 Q4 N 230 G A 020 03 01 001 L 230 DEFAULT DEVICE CLASSIFICATION ACCORDING TO EN298 A B M B L C R L B N B DEVICE CLASSIFICATION ACCORDING TO EN230 A B I T M L C R L B N B CONTRIVE S r l I 24040 SUISIO Bergamo via Enrico Fermi 18 ANY ILLUSTRATIONS PHOTOGRAPHS OR EXAMPLES USED IN THIS MANUAL ARE PROVIDED AS EXAMPLES ONLY AND MAY NOT APPLY TO ALL ...

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