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© 2009 CONTRIVE • B1401|400.EN 

0211

 

11

 

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Q512 – FLAME LOSS 

 

Determines the behavior at flame loss during normal burner operation. 
For  burners  with  occasionally  unstable  flame  signal  a  single  recycle  (including 
prepurge) or direct respark can be attempted. The setting is to be determined on 
the basis of burner capacity and relevant application standard. 

 

Q602 – POSTPURGE TIME 

 

Follow  EN  676  requirements  to  set  correct  postpurge  time  in  forced  draught 
burners. Any air valve and/or butterfly valve controlled by external process must 
be kept open during the whole postpurge time. 
During this time an illegal flame test is carried out. 

 

Q801 – BURNER TYPE 

 

Selecting  OIL  type  burner  the  ignition  device  will  be  activated  also  during  the 
prepurge  to allow  the  detection of oil leakage  that will be  ignited, leading to an 
illegal  flame  detection.  Application  and  settings  must  be  made  in  accordance  to 
EN 230 (or other relevant standard) requirements.  

 

 

SELF  TEST

  IS  PERFORMED  IN  LESS  THAN  1”, 

ONCE SUCCESSFULLY COMPLETED THE BURNER 
IS READY TO START. 

 

 

IF  THE  UNIT  HAS  BEEN  TURNED  OFF  WHILE  IN 

LOCKOUT

 OR PARAMETER Q101 HAS BEEN SET 

TO 

STANDBY

,  IT WILL BE NECESSARY TO RESET 

THE UNIT BY MEANS OF LOCAL PUSH BUTTON. 

  

 
 
 

FLAME  SIMULATION

  CHECK  IS  CONDUCTED  

DURING WAITING OR PREPURGE TIME.  

 

 
 

AFTER  THE  PRESET 

WAITING  OR  PREPURGE

 

TIME  HAS  ELAPSED,  THE  IGNITION  DEVICE  IS  
ACTIVATED  AND  VERIFIED,  THEN  THE  PILOT 
VALVE IS OPEN.  

 
 

 

PILOT  PROVING  PERIOD  STARTS  IF  THE  FLAME 
IS DETECTED WITHIN THE 

SAFETY TIME

.  

 
 

 

IF NO FLAME IS DETECTED DURING THE SAFETY 
TIME A FAULT LOCKOUT OCCURS.

   

 

 

FLAME  FAILURES

  DURING  OPERATION  LEADS 

TO LOCKOUT RESTART OR RECYCLE DEPENDING 
ON Q512 PARAMETER SETTING. 

 

 

SHUTDOWN  REQUEST

  FROM  THERMOSTAT 

OR  LOCAL  PUSH  BUTTON  TURNS  OFF  THE 
BURNER,  WAITING  FOR  ALLOWED  POST-
COMBUSTION AND POSTPURGE 

 

 

 

AN 

AUTOMATIC SHUTOFF

 OF THE BURNER CAN 

BE  ACTIVATED,  AFTER  A  PRESET  TIME  OF 
BURNER  RUNNING.    THE  BURNER  CAN  WAIT 
FOR  A  MANUAL  RESET  OR  RESTART  IN  AUTO-
MATIC MODE. 
A  SELF  TEST  IS  MADE  AT  EVERY  RESTART.  THIS 
PARAMETER MAY BE SET IN THIS WAY ONLY IF 
THE BURNER CAN RESTART AS INTENDED IN ALL 
OPERATING PHASES. 

 

 

PROGRAM SEQUENCE

 

Summary of Contents for Quad400

Page 1: ...r and sent back for servicing CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of products remain the responsibility of the equipment manufacturer or end user CONTRIVE accepts no responsibility for the way its products are incorporated into the final system design All systems or equipment designed to incorporate a...

Page 2: ...ipper immediately Verify receipt of the correct power supply voltage option by checking the label If you have received the wrong model or the device does not function properly contact your supplier FRONT PANEL INTERNAL FITTING SCREWS 1 7 POWER SUPPLY FUSE FLAME SIGNAL BARGRAPH 2 8 MAIN TERMINAL BOARD STATUS DISPLAY 3 9 EXPANSION TERMINAL BOARD RESET SHUTOFF BUTTON 4 DEVICE DATA QR CODE CONFIGURATI...

Page 3: ...SFORMER IN A TN S EARTHING SYSTEM USE UNSCREENED HIGH VOLTAGE CABLE FOR IGNITION AND IONIZATION ROD LINES LAYING CABLES INDIVIDUALLY AVOIDING METAL CONDUITS KEEP HIGH VOLTAGE IGNITION CABLES AS SHORT AS POSSIBLE AVOIDING LOOPS AND KEEP ALL OTHER CABLES ESPECIALLY THOSE OF UV OR IONIZATION ROD AS FAR APART AS POSSIBLE OUTPUTS AT TERMINALS 24 25 26 27 ARE SPST UNPROTECTED DRY CONTACTS LOAD MUST BE W...

Page 4: ...ONTROL BOARD COM FAILURE EXPANSION CONTROL BOARD IS MISSING OR NOT WORKING PROPERLY IGNITION FAILURE NO FLAME DETECTED AT THE END OF IGNITION TRIAL 1 ST SAFETY TIME RESETABLE FAILURES IGNITION DEVICE FAILURE IGNITION DEVICE UNPLUGGED DEFECTIVE OR NOT WORKING PROPERLY MISSING GROUND JOINT SOFT JUMP POOR SPARK RETURN PATH I E BAD GROUND CONNECTION TO BURNERS HEAD GAS VALVE FAILURE GAS VALVE S UNPLUG...

Page 5: ...ll be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 to reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner switching on off the power supply ...

Page 6: ... achieved by means of shared rod an UV detector could be installed on the 2nd stage of the burner Both detectors are connected in parallel to same input Any lockout will turn on the alarm output at terminal 28 Push the front panel button or close the reset input at terminal 23 to reset from lockout The reset will take place only when the button or contact are released Input at terminal 23 is meant...

Page 7: ...e contact at terminals 25 26 will be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 To reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner swi...

Page 8: ...ON TIME 20 Q509 AUTO SHUTOFF TIME 00 05 01 20 50 FA Q510 AUTO SHUTOFF MODE OFF MANUAL M AUTOMATIC A Q512 FLAME LOSS LOCKOUT L RECYCLE C RESPARK K BEHAVIOUR DURING POSTPURGE Q602 POSTPURGE TIME 1 001 DEFAULT 1 250 250 GENERAL SETTINGS Q801 BURNER TYPE GAS G OIL O F809 DEVICE NOTES F810 DEVICE PASSWORD Q001 POWER SUPPLY VOLTAGE Power supply must be wired at terminal 01 and 02 for burner control unit...

Page 9: ...7 x 182 mm 4 0 mm DIAMETER 3 BREAKABLE HOLES FOR WIRING 4 Ø 19 0 mm SUITABLE FOR PG11 CABLE GLAND 4 BREAKABLE HOLES FOR WIRING 4 Ø 15 5 mm SUITABLE FOR PG9 CABLE GLANDS CAST ALLUMINIUM ALLOY EN AB 46100 IP65 OVERALL DIMENSION 200 x 120 x 71 mm WEIGHT 1180 g ELECTROSTATIC POLYESTER POWDER COATING COLOR GRAY OPTIONAL FITTING CLAMPS FOR PIPES VERTICAL MOUNTING OUTSIDE DIAMETER 6 76 mm HORIZONTAL MOUN...

Page 10: ...rrect time following EN 746 2 or other relevant requirements Natural draught burners 70 kW 10 70 kW 5 IGNITION POWER 33 NOMINAL POWER WITH MAXIMUM OF 350 KW Forced draught burners 350 kW 5 350kW 3 IGNITION POWER 10 NOMINAL POWER WITH MAXIMUM OF 350 KW Q507 OPERATING SAFETY TIME If the flame fails during operation gas valve is switched off within this safety time that must be in accordance with rel...

Page 11: ...F TEST IS PERFORMED IN LESS THAN 1 ONCE SUCCESSFULLY COMPLETED THE BURNER IS READY TO START IF THE UNIT HAS BEEN TURNED OFF WHILE IN LOCKOUT OR PARAMETER Q101 HAS BEEN SET TO STANDBY IT WILL BE NECESSARY TO RESET THE UNIT BY MEANS OF LOCAL PUSH BUTTON A FLAME SIMULATION CHECK IS CONDUCTED DURING WAITING OR PREPURGE TIME AFTER THE PRESET WAITING OR PREPURGE TIME HAS ELAPSED THE IGNITION DEVICE IS A...

Page 12: ...Q 3 0 5 Q 4 0 2 Q 5 0 7 Q 6 0 2 Q 5 1 2 Q 5 1 0 F 0 0 3 Q4 N 230 G A 020 03 01 001 L 230 DEFAULT DEVICE CLASSIFICATION ACCORDING TO EN298 A B M B L C R L B N B DEVICE CLASSIFICATION ACCORDING TO EN230 A B I T M L C R L B N B CONTRIVE S r l I 24040 SUISIO Bergamo via Enrico Fermi 18 ANY ILLUSTRATIONS PHOTOGRAPHS OR EXAMPLES USED IN THIS MANUAL ARE PROVIDED AS EXAMPLES ONLY AND MAY NOT APPLY TO ALL ...

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