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© 2000 CONTRIVE • B1401|400.EN 

0211

 

3

 

www.contrive.it 

 

 

 

WIRING DIAGRAM

 

 
01

  POWER SUPPLY PHASE 

02

  POWER SUPPLY NEUTRAL 

03

  GROUND

  

04

  TRAXBUS INTERFACE POSITIVE (UNAVAILABLE) 

05

  TRAXBUS INTERFACE NEGATIVE (UNAVAILABLE) 

06

  GROUND 

07

  GAS VALVE 

(

V1)

 

08

  POWER SUPPLY NEUTRAL 

09

  IGNITION TRANSFORMER OUTPUT 

10

  POWER SUPPLY NEUTRAL 

11

  FLAME DETECTOR INPUT  

(ROD, UV-)

 

12

  GROUND 

21

  INPUTS COMMON RETURN 

22

  THERMOSTAT INPUT 

23

  RESET INPUT 

24

  BURNER ON CONTACT  RETURN 

25

  BURNER ON CONTACT  RETURN 

26

  BURNER ON CONTACT  OR MAIN GAS VALVE  

(V2)

 

27

  BURNER LOCKOUT CONTACT RETURN 

28

  BURNER LOCKOUT CONTACT 

L

 

EXTERNAL LIMITS

 

USE POWER, SIGNAL AND CONTROL CABLE SUITABLE FOR THE TYPE OF OPERATION AND COMPLYING WITH ALL REGULATIONS 
DO NOT ROUTE CONNECTIONS TOGETHER WITH FREQUENCY CONVERTER CABLES OR CABLES EMITTING STRONG FIELDS 
PROVIDE  RELIABLE  CONNECTION  TO  PE  (PROTECTION  EARTH)  AND  BURNER  FRAME,  RECOMMENDED  WIRE  GAUGE  >  4  mm

2

 

ALL ELECTRONIC SYSTEMS MUST BE SUPPLIED BY A DEDICATED TRANSFORMER IN A TN-S EARTHING SYSTEM 

 

USE UNSCREENED HIGH-VOLTAGE CABLE FOR IGNITION AND IONIZATION ROD LINES, LAYING CABLES INDIVIDUALLY, AVOIDING 
METAL  CONDUITS.  KEEP  HIGH  VOLTAGE  IGNITION  CABLES  AS  SHORT  AS  POSSIBLE,  AVOIDING  LOOPS  AND  KEEP  ALL  OTHER 
CABLES, ESPECIALLY THOSE OF UV OR IONIZATION ROD, AS FAR APART AS POSSIBLE 

 

OUTPUTS AT TERMINALS 24 25 26 27 ARE SPST UNPROTECTED DRY CONTACTS, LOAD MUST BE WITHIN THE RATED CURRENT 

 

POWER SUPPLY FUSE 

 

The device and following burner loads are protected by means of an embedded POWER SUPPLY FUSE [7]: 

 

 

TERMINAL 07 : GAS VALVE V1 

 

 

 

TERMINAL 09 : IGNITION TRANSFORMER 

 

 

This fuse must be replaced only with same type and value component: 3,15 A quickblow (5x20mm). 

 

STATUS DISPLAY 

 

The STATUS DISPLAY [4] gives, at any time, a clear indication about the working conditions of both the burner and 
the equipment, making it easier to detect any failure occurring in the system or the device.  
 

WARNINGS 

 

 

SELF-TEST 

SELF DIAGNOSIS, EVERY TIME THE UNIT IS 
POWERED OR THE BURNER IS STARTED.

 

 

 

 

CONFIGURATION 

UNIT IN CONFIGURATION MODE THROUGH 
COMMUNICATION LINK.

 

 

LIFETIME EXPIRED 

MAINTENANCE REQUIRED  AFTER 500.000 
IGNITIONS. PUSH AGAIN TO START ANYWAY.

 

 

 

 

 

Summary of Contents for Quad400

Page 1: ...r and sent back for servicing CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of products remain the responsibility of the equipment manufacturer or end user CONTRIVE accepts no responsibility for the way its products are incorporated into the final system design All systems or equipment designed to incorporate a...

Page 2: ...ipper immediately Verify receipt of the correct power supply voltage option by checking the label If you have received the wrong model or the device does not function properly contact your supplier FRONT PANEL INTERNAL FITTING SCREWS 1 7 POWER SUPPLY FUSE FLAME SIGNAL BARGRAPH 2 8 MAIN TERMINAL BOARD STATUS DISPLAY 3 9 EXPANSION TERMINAL BOARD RESET SHUTOFF BUTTON 4 DEVICE DATA QR CODE CONFIGURATI...

Page 3: ...SFORMER IN A TN S EARTHING SYSTEM USE UNSCREENED HIGH VOLTAGE CABLE FOR IGNITION AND IONIZATION ROD LINES LAYING CABLES INDIVIDUALLY AVOIDING METAL CONDUITS KEEP HIGH VOLTAGE IGNITION CABLES AS SHORT AS POSSIBLE AVOIDING LOOPS AND KEEP ALL OTHER CABLES ESPECIALLY THOSE OF UV OR IONIZATION ROD AS FAR APART AS POSSIBLE OUTPUTS AT TERMINALS 24 25 26 27 ARE SPST UNPROTECTED DRY CONTACTS LOAD MUST BE W...

Page 4: ...ONTROL BOARD COM FAILURE EXPANSION CONTROL BOARD IS MISSING OR NOT WORKING PROPERLY IGNITION FAILURE NO FLAME DETECTED AT THE END OF IGNITION TRIAL 1 ST SAFETY TIME RESETABLE FAILURES IGNITION DEVICE FAILURE IGNITION DEVICE UNPLUGGED DEFECTIVE OR NOT WORKING PROPERLY MISSING GROUND JOINT SOFT JUMP POOR SPARK RETURN PATH I E BAD GROUND CONNECTION TO BURNERS HEAD GAS VALVE FAILURE GAS VALVE S UNPLUG...

Page 5: ...ll be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 to reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner switching on off the power supply ...

Page 6: ... achieved by means of shared rod an UV detector could be installed on the 2nd stage of the burner Both detectors are connected in parallel to same input Any lockout will turn on the alarm output at terminal 28 Push the front panel button or close the reset input at terminal 23 to reset from lockout The reset will take place only when the button or contact are released Input at terminal 23 is meant...

Page 7: ...e contact at terminals 25 26 will be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 To reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner swi...

Page 8: ...ON TIME 20 Q509 AUTO SHUTOFF TIME 00 05 01 20 50 FA Q510 AUTO SHUTOFF MODE OFF MANUAL M AUTOMATIC A Q512 FLAME LOSS LOCKOUT L RECYCLE C RESPARK K BEHAVIOUR DURING POSTPURGE Q602 POSTPURGE TIME 1 001 DEFAULT 1 250 250 GENERAL SETTINGS Q801 BURNER TYPE GAS G OIL O F809 DEVICE NOTES F810 DEVICE PASSWORD Q001 POWER SUPPLY VOLTAGE Power supply must be wired at terminal 01 and 02 for burner control unit...

Page 9: ...7 x 182 mm 4 0 mm DIAMETER 3 BREAKABLE HOLES FOR WIRING 4 Ø 19 0 mm SUITABLE FOR PG11 CABLE GLAND 4 BREAKABLE HOLES FOR WIRING 4 Ø 15 5 mm SUITABLE FOR PG9 CABLE GLANDS CAST ALLUMINIUM ALLOY EN AB 46100 IP65 OVERALL DIMENSION 200 x 120 x 71 mm WEIGHT 1180 g ELECTROSTATIC POLYESTER POWDER COATING COLOR GRAY OPTIONAL FITTING CLAMPS FOR PIPES VERTICAL MOUNTING OUTSIDE DIAMETER 6 76 mm HORIZONTAL MOUN...

Page 10: ...rrect time following EN 746 2 or other relevant requirements Natural draught burners 70 kW 10 70 kW 5 IGNITION POWER 33 NOMINAL POWER WITH MAXIMUM OF 350 KW Forced draught burners 350 kW 5 350kW 3 IGNITION POWER 10 NOMINAL POWER WITH MAXIMUM OF 350 KW Q507 OPERATING SAFETY TIME If the flame fails during operation gas valve is switched off within this safety time that must be in accordance with rel...

Page 11: ...F TEST IS PERFORMED IN LESS THAN 1 ONCE SUCCESSFULLY COMPLETED THE BURNER IS READY TO START IF THE UNIT HAS BEEN TURNED OFF WHILE IN LOCKOUT OR PARAMETER Q101 HAS BEEN SET TO STANDBY IT WILL BE NECESSARY TO RESET THE UNIT BY MEANS OF LOCAL PUSH BUTTON A FLAME SIMULATION CHECK IS CONDUCTED DURING WAITING OR PREPURGE TIME AFTER THE PRESET WAITING OR PREPURGE TIME HAS ELAPSED THE IGNITION DEVICE IS A...

Page 12: ...Q 3 0 5 Q 4 0 2 Q 5 0 7 Q 6 0 2 Q 5 1 2 Q 5 1 0 F 0 0 3 Q4 N 230 G A 020 03 01 001 L 230 DEFAULT DEVICE CLASSIFICATION ACCORDING TO EN298 A B M B L C R L B N B DEVICE CLASSIFICATION ACCORDING TO EN230 A B I T M L C R L B N B CONTRIVE S r l I 24040 SUISIO Bergamo via Enrico Fermi 18 ANY ILLUSTRATIONS PHOTOGRAPHS OR EXAMPLES USED IN THIS MANUAL ARE PROVIDED AS EXAMPLES ONLY AND MAY NOT APPLY TO ALL ...

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