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© 2000 CONTRIVE • B1401|400.EN 

0211

 

4

 

www.contrive.it 

CYCLE

 

 

 

MANUAL SHUTDOWN 

UNIT HAS BEEN PUT OUT OF SERVICE FROM 
PUSH BUTTON. PUSH AGAIN TO RESTORE. 

 

 

 

IGNITION 

1

ST

 SAFETY TIME. BURNER IGNITION TRIAL 

WITH PILOT GAS VALVE OPEN.

 

 

TIMER SHUTDOWN 

BURNER HAS BEEN TURNED OFF BY 
OPTIONAL INTERNAL TIMER.

 

 

 

 

PILOT BURNER ON 

PILOT GAS VALVE IS OPEN, BURNER ON 
UNTIL SHUTDOWN, LOCKOUT OR FAILURE

 

 

THERMOSTAT SHUTDOWN 

BURNER HAS BEEN TURNED OFF BY LOCAL 
THERMOSTAT AT TERMINAL 22.

 

 

 

 

POSTCOMBUSTION 

WAITING FOR FLAME QUENCHING AFTER 
LOCKOUT OR SHUTDOWN REQUEST.

 

 

PREPURGE 

PURGE OF COMBUSTION CHAMBER OR MIN 
TIME FOR ILLEGAL FLAME PROVING.

 

 

 

 

POSTPURGE 

PURGE OF COMBUSTION CHAMBER, SHOWN 
TOGETHER WITH ASSOCIATED CODE.

 

 

LOCKOUTS 

 

 

STANDBY 

WAITING FOR RESET WHEN PROGRAMMED 
FOR STANDBY MODE AT POWER-ON.

 

 

 

 

FLAME LOSS 

FLAME QUENCHING DURING NORMAL 
BURNER OPERATION.

 

 

ILLEGAL DETECTION 

PARASITE FLAME DETECTION DURING PRE-
PURGE, POSTPURGE OR POSTCOMBUSTION.

 

 

 

 

CONTROL BOARD COM FAILURE 

EXPANSION CONTROL BOARD IS MISSING OR 
NOT WORKING PROPERLY. 

 

 

IGNITION FAILURE 

NO FLAME DETECTED AT THE END OF 
IGNITION TRIAL, 1

ST

 SAFETY TIME.

 

 

 

 

 

 

RESETABLE FAILURES 

 

 

IGNITION DEVICE FAILURE 

IGNITION DEVICE UNPLUGGED, DEFECTIVE 
OR NOT WORKING PROPERLY.

 

 

 

 

MISSING GROUND JOINT | SOFT JUMP 

POOR SPARK RETURN PATH (I.E.: BAD 
GROUND CONNECTION TO BURNERS HEAD).

 

 

GAS VALVE FAILURE 

GAS VALVE(S) UNPLUGGED, DEFECTIVE OR 
NOT WORKING PROPERLY.

 

 

 

 

STRONG EMI | CONFIG ERROR 

ELECTRO MAGNETIC INTERFERENCE ABOVE 
ADMISSIBLE LIMIT, CONFIGURATION ERROR.

 

 

OUTPUT RELAYS FAILURE 

SHORT CIRCUIT ON OUTPUT RELAY CONTACT 
LOADS DISCONNECTED BY SAFETY RELAY.

 

 

 

 

TIMEBASE FAILURE 

MISMATCH BETWEEN 1

ST

 AND 2

ND

 INTERNAL 

TIMEBASE GENERATORS.

 

 

CONTROL BOARD ERROR 

WRONG OPERATION OF CONTROL BOARD, 
ILLEGAL COMMAND

 

 

 

 

SYSTEM WATCHDOG 

MICROPROCESSOR ISN’T OPERATING 
PROPERLY.

 

 

 

NON RESETABLE FAILURES 

 

 

PUSH BUTTON FAILURE 

PUSH BUTTON FOUND CLOSED AT SELF TEST. 
FAILURE OR AVOID PUSHING DURING TEST. 

 

 

 

MASTER SAFETY RELAY FAILURE 

SHORT CIRCUIT ON SAFETY RELAY CONTACT. 
OUTPUT RELAYS WILL DISCONNECT LOADS.

 

 

SYSTEM ERROR 

PROGRAM ERRORS, CORRUPTION IN 
FIRMWARE MEMORY.

 

 

 

 

 

 

Summary of Contents for Quad400

Page 1: ...r and sent back for servicing CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of products remain the responsibility of the equipment manufacturer or end user CONTRIVE accepts no responsibility for the way its products are incorporated into the final system design All systems or equipment designed to incorporate a...

Page 2: ...ipper immediately Verify receipt of the correct power supply voltage option by checking the label If you have received the wrong model or the device does not function properly contact your supplier FRONT PANEL INTERNAL FITTING SCREWS 1 7 POWER SUPPLY FUSE FLAME SIGNAL BARGRAPH 2 8 MAIN TERMINAL BOARD STATUS DISPLAY 3 9 EXPANSION TERMINAL BOARD RESET SHUTOFF BUTTON 4 DEVICE DATA QR CODE CONFIGURATI...

Page 3: ...SFORMER IN A TN S EARTHING SYSTEM USE UNSCREENED HIGH VOLTAGE CABLE FOR IGNITION AND IONIZATION ROD LINES LAYING CABLES INDIVIDUALLY AVOIDING METAL CONDUITS KEEP HIGH VOLTAGE IGNITION CABLES AS SHORT AS POSSIBLE AVOIDING LOOPS AND KEEP ALL OTHER CABLES ESPECIALLY THOSE OF UV OR IONIZATION ROD AS FAR APART AS POSSIBLE OUTPUTS AT TERMINALS 24 25 26 27 ARE SPST UNPROTECTED DRY CONTACTS LOAD MUST BE W...

Page 4: ...ONTROL BOARD COM FAILURE EXPANSION CONTROL BOARD IS MISSING OR NOT WORKING PROPERLY IGNITION FAILURE NO FLAME DETECTED AT THE END OF IGNITION TRIAL 1 ST SAFETY TIME RESETABLE FAILURES IGNITION DEVICE FAILURE IGNITION DEVICE UNPLUGGED DEFECTIVE OR NOT WORKING PROPERLY MISSING GROUND JOINT SOFT JUMP POOR SPARK RETURN PATH I E BAD GROUND CONNECTION TO BURNERS HEAD GAS VALVE FAILURE GAS VALVE S UNPLUG...

Page 5: ...ll be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 to reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner switching on off the power supply ...

Page 6: ... achieved by means of shared rod an UV detector could be installed on the 2nd stage of the burner Both detectors are connected in parallel to same input Any lockout will turn on the alarm output at terminal 28 Push the front panel button or close the reset input at terminal 23 to reset from lockout The reset will take place only when the button or contact are released Input at terminal 23 is meant...

Page 7: ...e contact at terminals 25 26 will be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 To reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner swi...

Page 8: ...ON TIME 20 Q509 AUTO SHUTOFF TIME 00 05 01 20 50 FA Q510 AUTO SHUTOFF MODE OFF MANUAL M AUTOMATIC A Q512 FLAME LOSS LOCKOUT L RECYCLE C RESPARK K BEHAVIOUR DURING POSTPURGE Q602 POSTPURGE TIME 1 001 DEFAULT 1 250 250 GENERAL SETTINGS Q801 BURNER TYPE GAS G OIL O F809 DEVICE NOTES F810 DEVICE PASSWORD Q001 POWER SUPPLY VOLTAGE Power supply must be wired at terminal 01 and 02 for burner control unit...

Page 9: ...7 x 182 mm 4 0 mm DIAMETER 3 BREAKABLE HOLES FOR WIRING 4 Ø 19 0 mm SUITABLE FOR PG11 CABLE GLAND 4 BREAKABLE HOLES FOR WIRING 4 Ø 15 5 mm SUITABLE FOR PG9 CABLE GLANDS CAST ALLUMINIUM ALLOY EN AB 46100 IP65 OVERALL DIMENSION 200 x 120 x 71 mm WEIGHT 1180 g ELECTROSTATIC POLYESTER POWDER COATING COLOR GRAY OPTIONAL FITTING CLAMPS FOR PIPES VERTICAL MOUNTING OUTSIDE DIAMETER 6 76 mm HORIZONTAL MOUN...

Page 10: ...rrect time following EN 746 2 or other relevant requirements Natural draught burners 70 kW 10 70 kW 5 IGNITION POWER 33 NOMINAL POWER WITH MAXIMUM OF 350 KW Forced draught burners 350 kW 5 350kW 3 IGNITION POWER 10 NOMINAL POWER WITH MAXIMUM OF 350 KW Q507 OPERATING SAFETY TIME If the flame fails during operation gas valve is switched off within this safety time that must be in accordance with rel...

Page 11: ...F TEST IS PERFORMED IN LESS THAN 1 ONCE SUCCESSFULLY COMPLETED THE BURNER IS READY TO START IF THE UNIT HAS BEEN TURNED OFF WHILE IN LOCKOUT OR PARAMETER Q101 HAS BEEN SET TO STANDBY IT WILL BE NECESSARY TO RESET THE UNIT BY MEANS OF LOCAL PUSH BUTTON A FLAME SIMULATION CHECK IS CONDUCTED DURING WAITING OR PREPURGE TIME AFTER THE PRESET WAITING OR PREPURGE TIME HAS ELAPSED THE IGNITION DEVICE IS A...

Page 12: ...Q 3 0 5 Q 4 0 2 Q 5 0 7 Q 6 0 2 Q 5 1 2 Q 5 1 0 F 0 0 3 Q4 N 230 G A 020 03 01 001 L 230 DEFAULT DEVICE CLASSIFICATION ACCORDING TO EN298 A B M B L C R L B N B DEVICE CLASSIFICATION ACCORDING TO EN230 A B I T M L C R L B N B CONTRIVE S r l I 24040 SUISIO Bergamo via Enrico Fermi 18 ANY ILLUSTRATIONS PHOTOGRAPHS OR EXAMPLES USED IN THIS MANUAL ARE PROVIDED AS EXAMPLES ONLY AND MAY NOT APPLY TO ALL ...

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