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© 2000 CONTRIVE • B1401|400.EN 

0211

 

6

 

www.contrive.it 

DUAL STAGE GAS BURNER 

 

Contact output at terminal 25/26 can be used to manage a dual stage burner. 
First  stage  intermittent  gas  valve  is  connected  to  terminal  24  (internally  connected  to  terminal  25)  and  wired  to 
terminal 7 (gas valve output). This output is kept open  once the flame signal is detected. 
Second stage gas valve is connected to terminal 26 and powered 3 seconds after pilot burner successfully ignited. 
Both valves are turned off when flame quenches or following any lockout or shutdown request. 
 
In  the  following  example  the  ignition  and  detection  of  the  first  stage  is  achieved  by  means  of  shared  rod,  an  UV 
detector could be installed on the 2

nd

 stage of the burner. Both detectors are connected in parallel to same input. 

 
Any lockout will turn on the alarm output at terminal 28. 
Push the front panel button or close the reset input at terminal 23 to reset from lockout. The reset will take place 
only when the button or contact are released. 
Input  at  terminal  23  is  meant  for  reset  purpose  only,  no  action  is  performed  closing  this  input  while  burner  is 
running. 
 

 

 

 
 

 

EXTERNAL LIMITS 

 

 

THERMOSTAT 

F

 

LINE FUSE 

 

 

RESET INPUT 

K

 

BLOWER POWER RELAY 

 

 

BURNER LOCKOUT 

RT

 

BLOWER THERMAL PROTECTION 

 

 

PILOT SINGLE ROD 

M

 

BLOWER MOTOR 

 

 

MAIN UV SENSOR 

PA

 

LOW AIR PRESSURE SWITCH 

 

 

PILOT GAS VALVE 

 

 

 

 

MAIN GAS VALVE 

 

 

ALL SAFETY SWITCHES SHOULD BE APPROVED AS LIMIT CONTROLS 

THE USE OF ELECTRONIC SWITCHES MAY CAUSE ERRATIC OPERATIONS 

Summary of Contents for Quad400

Page 1: ...r and sent back for servicing CONTRIVE manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of products remain the responsibility of the equipment manufacturer or end user CONTRIVE accepts no responsibility for the way its products are incorporated into the final system design All systems or equipment designed to incorporate a...

Page 2: ...ipper immediately Verify receipt of the correct power supply voltage option by checking the label If you have received the wrong model or the device does not function properly contact your supplier FRONT PANEL INTERNAL FITTING SCREWS 1 7 POWER SUPPLY FUSE FLAME SIGNAL BARGRAPH 2 8 MAIN TERMINAL BOARD STATUS DISPLAY 3 9 EXPANSION TERMINAL BOARD RESET SHUTOFF BUTTON 4 DEVICE DATA QR CODE CONFIGURATI...

Page 3: ...SFORMER IN A TN S EARTHING SYSTEM USE UNSCREENED HIGH VOLTAGE CABLE FOR IGNITION AND IONIZATION ROD LINES LAYING CABLES INDIVIDUALLY AVOIDING METAL CONDUITS KEEP HIGH VOLTAGE IGNITION CABLES AS SHORT AS POSSIBLE AVOIDING LOOPS AND KEEP ALL OTHER CABLES ESPECIALLY THOSE OF UV OR IONIZATION ROD AS FAR APART AS POSSIBLE OUTPUTS AT TERMINALS 24 25 26 27 ARE SPST UNPROTECTED DRY CONTACTS LOAD MUST BE W...

Page 4: ...ONTROL BOARD COM FAILURE EXPANSION CONTROL BOARD IS MISSING OR NOT WORKING PROPERLY IGNITION FAILURE NO FLAME DETECTED AT THE END OF IGNITION TRIAL 1 ST SAFETY TIME RESETABLE FAILURES IGNITION DEVICE FAILURE IGNITION DEVICE UNPLUGGED DEFECTIVE OR NOT WORKING PROPERLY MISSING GROUND JOINT SOFT JUMP POOR SPARK RETURN PATH I E BAD GROUND CONNECTION TO BURNERS HEAD GAS VALVE FAILURE GAS VALVE S UNPLUG...

Page 5: ...ll be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 to reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner switching on off the power supply ...

Page 6: ... achieved by means of shared rod an UV detector could be installed on the 2nd stage of the burner Both detectors are connected in parallel to same input Any lockout will turn on the alarm output at terminal 28 Push the front panel button or close the reset input at terminal 23 to reset from lockout The reset will take place only when the button or contact are released Input at terminal 23 is meant...

Page 7: ...e contact at terminals 25 26 will be closed If no flame is detected the system will lockout and contact at terminals 27 28 will be closed Push the front panel button or close the reset input at terminal 23 To reset from lockout will take place at release Flame quenching during burner operation will force the system to lockout recycle or respark There are different options to operate the burner swi...

Page 8: ...ON TIME 20 Q509 AUTO SHUTOFF TIME 00 05 01 20 50 FA Q510 AUTO SHUTOFF MODE OFF MANUAL M AUTOMATIC A Q512 FLAME LOSS LOCKOUT L RECYCLE C RESPARK K BEHAVIOUR DURING POSTPURGE Q602 POSTPURGE TIME 1 001 DEFAULT 1 250 250 GENERAL SETTINGS Q801 BURNER TYPE GAS G OIL O F809 DEVICE NOTES F810 DEVICE PASSWORD Q001 POWER SUPPLY VOLTAGE Power supply must be wired at terminal 01 and 02 for burner control unit...

Page 9: ...7 x 182 mm 4 0 mm DIAMETER 3 BREAKABLE HOLES FOR WIRING 4 Ø 19 0 mm SUITABLE FOR PG11 CABLE GLAND 4 BREAKABLE HOLES FOR WIRING 4 Ø 15 5 mm SUITABLE FOR PG9 CABLE GLANDS CAST ALLUMINIUM ALLOY EN AB 46100 IP65 OVERALL DIMENSION 200 x 120 x 71 mm WEIGHT 1180 g ELECTROSTATIC POLYESTER POWDER COATING COLOR GRAY OPTIONAL FITTING CLAMPS FOR PIPES VERTICAL MOUNTING OUTSIDE DIAMETER 6 76 mm HORIZONTAL MOUN...

Page 10: ...rrect time following EN 746 2 or other relevant requirements Natural draught burners 70 kW 10 70 kW 5 IGNITION POWER 33 NOMINAL POWER WITH MAXIMUM OF 350 KW Forced draught burners 350 kW 5 350kW 3 IGNITION POWER 10 NOMINAL POWER WITH MAXIMUM OF 350 KW Q507 OPERATING SAFETY TIME If the flame fails during operation gas valve is switched off within this safety time that must be in accordance with rel...

Page 11: ...F TEST IS PERFORMED IN LESS THAN 1 ONCE SUCCESSFULLY COMPLETED THE BURNER IS READY TO START IF THE UNIT HAS BEEN TURNED OFF WHILE IN LOCKOUT OR PARAMETER Q101 HAS BEEN SET TO STANDBY IT WILL BE NECESSARY TO RESET THE UNIT BY MEANS OF LOCAL PUSH BUTTON A FLAME SIMULATION CHECK IS CONDUCTED DURING WAITING OR PREPURGE TIME AFTER THE PRESET WAITING OR PREPURGE TIME HAS ELAPSED THE IGNITION DEVICE IS A...

Page 12: ...Q 3 0 5 Q 4 0 2 Q 5 0 7 Q 6 0 2 Q 5 1 2 Q 5 1 0 F 0 0 3 Q4 N 230 G A 020 03 01 001 L 230 DEFAULT DEVICE CLASSIFICATION ACCORDING TO EN298 A B M B L C R L B N B DEVICE CLASSIFICATION ACCORDING TO EN230 A B I T M L C R L B N B CONTRIVE S r l I 24040 SUISIO Bergamo via Enrico Fermi 18 ANY ILLUSTRATIONS PHOTOGRAPHS OR EXAMPLES USED IN THIS MANUAL ARE PROVIDED AS EXAMPLES ONLY AND MAY NOT APPLY TO ALL ...

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