Control Techniques Unidrive M200, Quick Start Manual

Page 1: ...Control Quick Start Guide Unidrive M200 201 Part Number 0478 0282 03 Issue 3 Flexible machine integration through communications...

Page 2: ...7 Issue Number 3 A Warning contains information which is essential for avoiding a safety hazard A Caution contains information which is necessary for avoiding a risk of damage to the product or other...

Page 3: ...inery safety critical applications 6 1 9 Electromagnetic compatibility EMC 7 1 10 Copyright 7 2 Introduction 8 2 1 Operating modes 8 3 Options 9 4 Control connections 10 4 1 Control terminal configura...

Page 4: ...onment classified as pollution degree 2 in accordance with IEC 60664 1 This means that only dry non conducting contamination is acceptable 1 4 Competence of the installer Installation should be carrie...

Page 5: ...levant documentation show recommended fuse ratings Failure to observe these installation instructions could result in fire 1 6 3 Cables The cable sizes in the relevant documentation are only a guide T...

Page 6: ...otor overload In some applications motor temperature protection may also be required 1 7 3 STOP Enable and Safe Torque Off functions where applicable These functions do not remove dangerous voltages f...

Page 7: ...ith the relevant EMC legislation in the country of use Within the European Union equipment into which this product is incorporated must comply with the Electromagnetic Compatibility Directive 2014 30...

Page 8: ...t at low speed where the drive uses motor parameters to apply the correct voltage to keep the flux constant under varying load conditions Typically 100 torque is available down to 1 Hz for a 50 Hz mot...

Page 9: ...SI option module identification Type Option module Color Name Further details Fieldbus Purple SI PROFIBUS See relevant option module User Guide Medium Grey SI DeviceNet Light Grey SI CANopen Beige SI...

Page 10: ...ations AI 485 Adaptor AI 485 24V Adaptor Backup AI Backup Adaptor Backup AI SMART Adaptor 05 Drive Configuration RW Txt PT US OL AV 0 AI 1 AV Pr 2 AI Pr 3 PrESEt 4 PAd 5 PAd rEF 6 E Pot 7 torquE 8 Pid...

Page 11: ...quency Drive enable 11 12 13 14 Run reverse Run forward Analog output 1 motor frequency Analog input 1 input 2 select 24 V output 10k 10k 1 2 4 0V Current speed reference Current speed reference input...

Page 12: ...y Reference select 24 V output 10k Terminal 5 Terminal 14 Reference selected 0 0 Analog reference 1 0 1 Preset speed 2 1 0 Preset speed 3 1 1 Preset speed 4 1 2 4 0V Current speed reference input Curr...

Page 13: ...ut 7 9 10 Digital output zero frequency Drive enable 11 12 13 14 Run reverse Run forward Analog output 1 motor frequency 24 V output 1 2 4 0V Voltage speed reference Voltage speed reference input AI 2...

Page 14: ...is set to E Pot the following parameters may need to be adjusted Motorized pot up down rate s 100 Motorized pot bipolar select 0 unipolar 1 bipolar Motorized pot mode 0 zero at power up 1 last value a...

Page 15: ...10k When torque mode is selected and the drive is connected to an unloaded motor the motor speed may increase rapidly to the maximum speed Pr 02 10 WARNING 1 2 4 0V 4 20 mA PID feedback input PID fee...

Page 16: ...he Speed ref potentiometer is used to control the frequency reference in keypad mode only on Unidrive M201 Table 5 1 Status indications Figure 5 1 Unidrive M200 keypad detail Figure 5 2 Unidrive M201...

Page 17: ...2 Either Press the red reset button Carry out a drive reset through serial communications by setting Pr 10 038 to 100 5 2 Restoring parameter defaults Restoring parameter defaults by this method saves...

Page 18: ...V drive 575 V 690 V drive 690 V RW Num RA US 09 Motor Rated Power Factor 0 00 to 1 00 0 85 RW Num RA US 10 User Security Status LEVEL 1 0 LEVEL 2 1 ALL 2 StAtUS 3 no Acc 4 LEVEL 1 0 RW Num ND PT 11 S...

Page 19: ...f 50 50 00 Hz Def 60 60 00 Hz RW Num RA US 40 Number of Motor Poles Auto 0 to 32 16 Auto 0 RW Num US 41 Control Mode Ur S 0 Ur 1 Fd 2 Ur Auto 3 Ur I 4 SrE 5 Fd tap 6 Ur I 4 RW Txt US 42 Low Frequency...

Page 20: ...100 00 RW Num US 75 PID1 Output Lower Limit 100 00 100 00 RW Num US 76 Action on Trip Detection 0 to 31 0 RW Num ND NC PT US 77 Maximum Heavy Duty Current Rating 0 00 to Drive HD Current Rating A RO N...

Page 21: ...er a value into Pr 09 Pr 05 025 will need to be set to 0 Refer to the description of Pr 05 010 in the Parameter Reference Guide for further details If this parameter is read via serial communications...

Page 22: ...eset Reference 1 Preset frequency reference 14 0 5 17 Bipolar Analog Input 1 Analog Input 1 Mode Analog Input 1 Input 2 select Analog Input 2 Reference Enable AV PrESEt PAd PAd rEF E Pot torquE Pid 6...

Page 23: ...ate 1 Ramp Mode Select 03 04 28 RFC A mode only 29 02 Maximum Speed Ramp Enable Analog output Digital output 37 Maximum Switching Frequency RFC A OL FREQUENCY RFC A U V W Resistor optional Torque Prod...

Page 24: ...er speed protection Set Pr 03 at the required rate of acceleration Note that larger values produce lower acceleration The rate applies in both directions of rotation Set Pr 04 at the required rate of...

Page 25: ...ts selected by terminal 3 AI Pr Analog input 1 current or 3 presets selected by terminal 4 PrESEt Four presets selected by terminal 5 PAd Keypad reference 6 PAd rEF Keypad reference with terminal cont...

Page 26: ...trols access via the drive keypad as follows 07 Motor Rated Speed RW Num US OL 0 0 to 33000 0 rpm Def 50 1500 0 rpm Def 60 1800 0 rpm RFC A Def 50 1450 0 rpm Def 60 1750 0rpm 08 Motor Rated Voltage RW...

Page 27: ...input 1 11 Start Stop Logic Select RW Num US OL 0 to 6 0 RFC A Pr 11 Terminal 11 Terminal 12 Terminal 13 Latching 0 Enable Run Forward Run Reverse No 1 Stop Run Forward Run Reverse Yes 2 Enable Run Fo...

Page 28: ...A switching to equivalent of 20 mA input current on loss 2 4 20 H 4 20 mA hold at level before loss on loss 1 20 4 H 20 4 mA hold at level before loss on loss 0 0 20 0 20 mA 1 20 0 20 0 mA 2 4 20 tr 4...

Page 29: ...d with the keypad When this parameter is read via a keypad it appears as zero Refer to the Control User Guide for further information Defines which value of keypad control mode reference is displayed...

Page 30: ...ps This is generally used when the drive is required to closely follow a speed reference which already contains acceleration and deceleration ramps Only a value of 3 or 4 in this parameter is saved If...

Page 31: ...is to be configured in fixed boost mode Pr 41 Fd or SrE with catch a spinning motor software enabled an autotune see Pr 38 on page 35 must be carried out to measure the motor s stator resistance befor...

Page 32: ...s only 34 Digital Input 5 Select RW Txt US OL Input 0 th Sct 1 th 2 th Notr 3 Fr 4 Input 0 RFC A Value Text Function 0 Input Digital input 1 th Sct Temperature measurement input with short circuit det...

Page 33: ...n A 1 Drive running signal 2 Frequency arrived signal 3 Frequency level detection signal 4 Frequency level detection signal 5 Overload detection signal 6 Power off state 7 External fault stop 8 Freque...

Page 34: ...9 DC bus voltage 0 to 800 V 10 Analog Input 1 11 Analog Input 2 12 Power output 0 to 2 x Pe 13 Torque limitation 14 Torque reference 0 to 300 37 Maximum Switching Frequency RW Txt US OL 0 667 0 1 1 2...

Page 35: ...the motor up to 3 4 x Motor Rated Speed Pr 07 to determine the inertia from the acceleration deceleration time Following the completion of an autotune test the drive will go into the inhibit state Th...

Page 36: ...ents 2 Fd Fixed boost mode 3 Ur Auto Stator resistance and voltage offset measured at first drive enable 4 Ur I Stator resistance and voltage offset measured at each power up 5 SrE Square law characte...

Page 37: ...Set to On 1 to update communications set up Defines the upper current threshold for the brake See Brake Controller Brake Release in Parameter Reference Guide Defines the lower current limit for the br...

Page 38: ...post brake release delay Defines the initial direction of the brake See Brake Controller Brake Release in Parameter Reference Guide 48 Brake Controller Brake Release Frequency RW Num US OL 0 00 to 20...

Page 39: ...routed to the relay output If Brake Controller Enable Pr 55 USEr the brake controller is enabled but no parameters are set up to select the brake output These parameters show the last 3 trips Enables...

Page 40: ...nt frequency regulation The error is accumulated over a period of time and used to produce the necessary torque reference without any frequency error Increasing the integral gain reduces the time take...

Page 41: ...rive is enabled This parameter is the output of the PID controller For further information refer to the Parameter Reference Guide Proportional gain applied to the PID error For further information ref...

Page 42: ...op Bit 3 Disable braking resistor temperature monitoring Bit 4 Disable parameter freeze on trip Refer to Parameter Reference Guide Displays the maximum heavy duty current rating of the drive Displays...

Page 43: ...input to the frequency controller which is the sum of the Post Ramp Reference if the ramp output is not disabled and the hard frequency reference if enabled If the drive is disabled Final Demand Refer...

Page 44: ...requency used to derive the Motor Rpm is the Final Demand Reference Pr 83 Current Magnitude is the instantaneous drive output current scaled so that it represents the r m s phase current in Amps under...

Page 45: ...lect which is controlled by the drive sequencer is used to select the Jog Reference Pr 15 This parameter displays the level of the analog signal present at analog input 1 terminal 2 This parameter dis...

Page 46: ...standstill before an autotune is enabled To perform an autotune Set Pr 38 1 for a stationary autotune or set Pr 38 2 for a rotating autotune Close the drive enable signal apply 24 V to terminal 11 The...

Page 47: ...anging the selected Analog frequency reference Speed Ref Potentiometer on M201 will increase and decrease the speed of the motor Stopping To stop the motor by following the selected deceleration rate...

Page 48: ...ferred from the NV Media Card to the drive but the option module category is different between the source and destination drives C Pr NV Media Card data blocks are not compatible with the drive deriva...

Page 49: ...al load Ensure the load is not jammed sticking Check the load on the motor has not changed Ensure the motor rated current is not zero It br Braking resistor overload timed out I2 t Braking resistor ov...

Page 50: ...s has been detected at the drive output OV DC bus voltage has exceeded the peak level or maximum continuous level for 15 seconds The OV trip indicates that the DC bus voltage has exceeded the maximum...

Page 51: ...14 digital input 5 on the control connections has indicated a motor over temperature th br Brake resistor over temperature The th br trip is initiated if the hardware based braking resistor thermal m...

Page 52: ...rm string Description br res Brake resistor overload Braking Resistor Thermal Accumulator in the drive has reached 75 0 of the value at which the drive will trip Refer to the Power Installation Guide...

Page 53: ...otected from writing or erasing by setting the read only flag refer to the Control User Guide for further information The card should not be removed during data transfer as the drive will produce a tr...

Page 54: ...rol engineers around the world The following EN IEC 61131 3 programming languages are supported Structured Text ST Function Block Diagram FBD Structured Function Chart SFC Ladder Diagram LD Instructio...

Page 55: ...Drive enable 9 10 11 12 Zero frequency Run forward 13 Run reverse 14 Digital I O Analog input 1 Analog input 2 select U BR _ V W DC bus Brake Motor L1 L2 L3 1 ph 3 ph AC power supply AC supply Digita...

Page 56: ...Run reverse 14 Digital I O Analog input 1 Analog input 2 select U BR _ V W DC bus Brake Motor L1 L2 L3 3 ph AC power supply AC supply Digital Input 2 24 V user Digital I O1 Digital input 3 Digital inp...