Cooltrax UMD V3, Manual

Page 1: ...Cooltrax Asia Pacific Pty Ltd 138b Thistlethwaite Street South Melbourne VIC 3205 Phone 61 3 9686 6011 Fax 61 3 9686 9022 ABN 42 083 280 040 Version 4 4 One Way Interface Jan 2013 ...

Page 2: ...hysical Location Inside the Trailer 9 Low Profile Perspex Backed RF Antenna 10 Installing the UMD 11 The Fridge Interface Cable 12 Carrier Controller Setup 13 Powering Up the System for the First Time 14 Diagnostic Tests 15 Wireless Tag Installation 16 Post Installation 20 Specifications 21 FCC Compliance 23 APPENDIX A Upgrading a Carrier ePROM Chip 24 APPENDIX B Conditions for Making a Warranty C...

Page 3: ...llation V3 With Remote Control Standard System Kit of Parts 1 Universal Monitoring Device UMD 2 3G GSM Antenna 3 GPS Antenna 4 RF Temperature Tags if required by the customer 5 RF Door Tag and Magnet if required by the customer 6 RF Low Profile Antenna 7 3m Carrier Interface Cable 8 One 1 5M UMD Power Cable 9 Mounting Plate for UMD optional ...

Page 4: ...he Carrier Fridge interface the following additional components are required 1 Carrier ePROM for fridge units with Standard Controller 2 Data Card Option for fridge units with an Advanced Controller Note Check the controller type of the fridge to which the UMD is being installed as Standard Controllers require an ePROM and Advanced Controllers require a Datacard download to enable 3rd party Protoc...

Page 5: ...to any water or other liquids including water emissions from the internal workings of refrigeration unit c where it is not directly exposed to excessive heat dirt or grease d in a horizontal alignment where the UMD the LTW connectors are at the top 2 All cables must be a enclosed in split tubing up to 150mm from the connectors at each end of the cable b kept away from heat sources c of sufficient ...

Page 6: ...e trailer is loaded the goods may be damaged Always give due consideration to the temperature within the trailer Cooltrax will not be held responsible for any spoiled contents Warning Risk of Electrical Shock Always remove the battery cable from the negative terminal followed by the cable from the positive terminal prior to commencing an installation or service of Cooltrax hardware There is danger...

Page 7: ... a bead of Sigaflex or a similar adhesive product around the base of the antenna to ensure that it won t come free with vibration 2 Locate the antennas as pictured to ensure maximum separation between the two devices to deliver optimal performance 3 From the top side insert the antenna cables in split tubing and feed through the hole in the fridge frame 4 Retrieve the cables from the hole lower do...

Page 8: ...th NO internal RF Tags then the Antenna is not required Internal RF Antenna 1 Drill a small pilot hole through the firewall and ensure the loom and hardware clearance from the engine bay side is adequate 2 If OK enlarge the hole to 20mm and remove any drill swarf from both sides of the firewall 3 Feed the cable into split tubing up to 150mm from the connectors at each end of the cable 4 Feed the m...

Page 9: ...s of the engine that become hot during reefer operation RF Antenna Installation Physical Location Inside the Trailer For optimal results the antenna should be mounted to the roof of the trailer in a horizontal position Ensure that the antenna is located out from the back wall as far as possible but where it is still protected from damage by the internal bulkhead of the fridge unit this provides th...

Page 10: ...Antenna UMD Power Cable The Cooltrax Power Cable comes complete with a 3A in line fuse The cable is 1 5M long and has a 6 Pin connector at one end and eye connectors at the other Fuse Recommended replacement fuse is ATC 3 automotive 3A blade fuse from Bussmann or equivalent Picture 7 Cooltrax Power Cable ...

Page 11: ...attery area onto the existing wiring harness or fixed hardware keep away from any sources of excessive heat 8 When connecting the Power cable to the UMD ensure there is sufficient length available so that there is no tension or kinking applied to the cable at the connection point Note Continuous power can also be taken from the Starter Motor rather than from the battery Note Enclose the cable in s...

Page 12: ... operation The Fridge Interface Cable The Fridge Interface cable connects to the 4 Pin Panel COM2 Connector located on the UMD Gateway The other end of the cable is a 3 Pin Carrier Plug which connects to the Carrier Serial Port a 3 Way flat plug located in the cable loom behind the controller box The cable must be run from the UMD on the LHS of the refrigeration system to the Serial Port Plug s lo...

Page 13: ...Carrier equipment however it outlines the general requirements for the known Controller types Standard Controller 1 The Standard controller requires the fitting of an EPROM Revision 3 32 and above to be fitted before the interface will be functional this revision has the DataTrak Communication Option Revision 3 34 also has this option For detailed instructions on upgrading and ePROM see Appendix a...

Page 14: ...perly connected and weather sealed before reconnecting the cable to the positive terminal first and then to the negative terminal of the reefer battery Once the cables to the positive and negative terminals of the refrigerated battery are connected the UMD will commence its power up sequence Boot Up Sequence 1 Within approximately 30 seconds the UMD Power LED will light up GREEN followed closely b...

Page 15: ... to 10V DC If this is not correct check the voltage on Pin 1 of the same plug If that is 8 to 10V DC then the wiring to pins A B of the carrier flat loom plug need to be swapped and the measurement re taken If there is no voltage present on either pins 2 or 1 check the connections from the Carrier loom flat plug back to the fridge controller Picture 12 Cooltrax Interface Plug If these two measurem...

Page 16: ...temperature and door sensors via wireless this saves considerable installation time Depending on the customers desire to have independent temperature reading points in the trailer or a door open and close tag and magnet CoolTrax provides RF capable tags which communicate with our UMD these tags should located by the installer according to the customer s requirements Picture 13 Wireless Temperature...

Page 17: ...r and whether the fitted doors are roller or barn style The important consideration again is to locate the Tag and Magnet in a position where they will not be damaged This requires a careful assessment by the installer on a case by case basis as there are so many variations from trailer to trailer and even between the different door types Cooltrax provides brackets for both types of door installat...

Page 18: ...UMD V3 Installation Manual Remote Control 13 November 2018 Page 18 of 39 Picture 15 Wireless Door Tags Door Tag fitted to a Roller Door Installation Door Tag and Magnet fitted to Barn or Side Door ...

Page 19: ...e magnet Please Note The magnet should be vertically aligned mid way with the side of the door tag where possible this may require packing the magnet up Distance between the Door Tag and the Magnet Install the door tag with a maximum of 12mm between the tag and the magnet to ensure consistent communication Please Note Make sure that the Door Tag is switched on by holding down the on off button on ...

Page 20: ...t has been tested Please ensure that CoolTrax staff confirms that the unit is reporting data as expected BEFORE the trailer leaves the installers premises Cooltrax will not be liable for costs incurred through the asset being recalled for validation at a later time CoolTrax staff will ask you to conduct a number of fridge operations as part of the Installation Check to make sure the unit fridge in...

Page 21: ...al Range 50m typical in clear line of sight Serial Data Comms Comm 1 RS 232 Data Rate 9600 Baud Standard configurable up to 38 4K Baud by firmware Function Typical use for fridge interface Comm 2 RS 232 Data Rate 9600 Baud Standard configurable up to 38 4K Baud by firmware Function Typical use for firmware upgrades GPS Specifications subject to available visible satellites Acquisition Time Power U...

Page 22: ...Accuracy Temp measurement accuracy 0 50C by calculation Temp range 300C to 700C Stabilization period 4 hrs typical Sample Rates and Temperature Data Storage Sample send rate temp mode 20 secs average Sample rate consignment mode 1 min to 4 hrs in 1 min increments Temp data storage capacity consignment mode 31 488 samples Temp data upload rate 400 samples per sec Range 50m typical in clear line of ...

Page 23: ...erence to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Modifications not expressly approved by the manufacturer could void the user s authority to operated the equipment under FCC rules CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORR...

Page 24: ...rd 7 Place the new small tie wrap inc in the Parts Kit under the ePROM socket Open the box and hold it by both ends Attach the installation tool p n 07 00298 00 on the ePROM while holding the tool with your thumb on the silver pad this allows the entire tool to be grounded through your hand After positioning the notch on the ePROM in the correct direction carefully align the pins with the socket G...

Page 25: ...ed then you or your agent will need to contact Cooltrax Support within normal Support Hours for further investigation and or approval to remove the UMD for Warranty evaluation 5 If any Warranty Claim arising from water damage to the UMD or its connectors is to be recognized you must first provide Cooltrax Support with a photo of the installed location of the UMD on your asset prior to removal 6 On...

Page 26: ...process you will have installed and fully validated the Cooltrax System Under no circumstances should the asset be released to the fleet without being validated by the Cooltrax Support Staff Cooltrax will not be liable for costs incurred through the asset being recalled for validation at a later time Note To fully validate a Cooltrax install the asset should have line of sight to the sky to ensure...

Page 27: ...ignal Red LED s behaving For consistent communications with the web application the GSM or 3G modem within the UMD must first register with the Telco Provider and then become IP active ready to communicate with the website When there is data to be sent the modem connects to the website allowing a bi directional transfer to occur between the modem and the website via the cellular network The Red Si...

Page 28: ... above Without this upgrade the Interface will not work If the Reefer is fitted with a Carrier Advanced Controller then the Reefer must have its Data Port opened by a Carrier supplied DATATRAK PCMCIA Card See instructions in Appendix A for enabling the 3rd Party Protocol Data Port on an Advanced Reefer unit Without this upgrade the Interface will not work On the Advanced Controller only you may ne...

Page 29: ...t Turn On with the Local Switch After fitting the Cooltrax System the Reefer will not turn on normally using the local On Off Switch Actions If the Reefer has a standard controller and you have upgraded the EPROM check that the EPROM is seated correctly Check wiring looms and make sure you haven t accidently unplugged a cable while looking for the Serial Port Plug which is often tucked behind the ...

Page 30: ...on the internal roof of the trailer Actions Check that the gold SMA RF Connector is connected to and tightened firmly on the RF panel connector on the front of the UMD Make sure that the Tag is turned On hold down the On Off Button if the Tag is currently on then the On LED will flash Green rapidly if it is off then the Red Off LED will flash To change from Off to ON continue to hold down the On O...

Page 31: ...ill change after a few seconds Make sure the Antenna is mounted with the flat blue antenna case oriented across the trailer width not length wise as this reduces RF capability Make sure that neither the Tag nor the antenna is flat against or located behind any metal obstructions Try another Tag or Antenna if you have one if not contact Cooltrax Support to arrange for a spare APPENDIX E Reversing t...

Page 32: ...tion via the round data port and not the flat serial plug Please refer to pin and wiring changes below The wires of interest are CURRENTLY connected as follows CARRIER CONFIG PORT ADVANCE CONTROLLER ROUND PLUG CONNECTOR 3MP PIN A 15 B 27 C 3 STARTRAK COMMS PORT ADVANCE CONTROLLER FLAT PLUG CONNECTOR 3MP PIN A 29 B 17 C 5 THESE CONNECTIONS NEED TO BE SWAPPED AROUND AS FOLLOWS ...

Page 33: ...Page 33 of 39 CARRIER CONFIG PORT ADVANCE CONTROLLER ROUND PLUG CONNECTOR 3MP PIN A 29 B 17 C 5 STARTRAK COMMS PORT ADVANCE CONTROLLER FLAT PLUG CONNECTOR 3MP PIN A 27 B 15 C 3 Summary of Changes Plug Pins Original New C 3MP03 3MP05 B 3MP15 3MP17 A 3MP27 3MP29 ...

Page 34: ...ROM Upgrade see detailed instruction in Appendix A above EPROM Revisions 1 Standard Controller One way only Revision 3 32 2 Standard Controller with 2 Way Remote Control capability Revision 3 38 3 Standard Controller Multi temp Revision 4 12 UMD Location The Cooltrax Gateway will locate easily within the control box of the Supra with plenty of room for cabling and antenna connections The Gateway i...

Page 35: ...ree Note You may need to cut a hole out of the grill section at the top of the fridge to ensure that the GPS antenna has clear view of the sky so that it can communicate with the minimum number of GPS Satellites Feed the antenna cables down through the reefer keeping them away from heat sources and feed them into the controller box via the spare rubber grommets in the side of the box Cable tie the...

Page 36: ...able Connection Once all cables and antenna connectors are in place install the power cable last of all The Gateway should be connected to continuous power so that the unit continues to track the asset when the fridge unit is powered off With the Supra Series it is convenient to take power from the positive supply side of the fuse F1 and ground run to fridge chassis Fuse Holder F1 for Power Connec...

Page 37: ... 13 November 2018 Page 37 of 39 Do a final tidy of cables to complete the installation and call Cooltrax Support to validate that the Gateway is reporting location and fridge information as expected Refer to the Post Installation section above ...

Page 38: ...odel Zones Controller type Summit Standard Advance APX Firmware revision J1 connector Not present 2 way connector 10 way connector COOLTRAX HARDWARE Wireless Gateway UMD Serial number Remote Control Maintenance Box Serial number WIRELESS TAGS Serial Number Type Name or Location Wireless Tag 1 Door Temperature Fuel Wireless Tag 2 Door Temperature Fuel Wireless Tag 3 Door Temperature Fuel Wireless T...

Page 39: ...UMD V3 Installation Manual Remote Control 13 November 2018 Page 39 of 39 TECHNICIAN DETAILS Your name Company name Signature x ...