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Cooper Crouse-Hinds GmbH

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Explosion-protected safety switches for variable
frequency drives, 20A - 180A

  Fig. 8

  Fig. 9

   1

Mounting plate

   2

Self cutting screws

   3

Mounting set M5

   4

Fixing screws

   5

Sealing sleeve

   6

Seal

   7

Perforated plates

   8

Clamp ring

   9

Enclosure base

 10

Double cable end box - upper part

 11

Double cable end box - base part

 12

Fixing screws for cover

 13

Cable bushings

 14

Semi-clamp

Mounting  of double cable end piece*

1

2

       5

8

   6

     7

   4

   3

Mounting parts, double cable end piece*

   9

14

1 / 2

6

   4

     8

10

 12

13

11

All screws and/or nuts of connection
terminals, including those not in use, shall be
tightened down securely.

Excessive tightening may affect or damage
the connection.

The terminals are designed for the direct
connection of conductors with copper wires.

If multi- or fine-wire connection cables are
used, the wire ends shall be handled according
to the applicable national and international
regulations (e.g. use of multicore cable ends).

Refer to the wiring diagrams on page 11 for
the position of the connection terminals. An
example of one possible circuit arrangement
is shown in Fig. 5, page 11.

To ensure that the safety switch closes
correctly, switching at the switch shaft of the
switch insert is not permitted when the
apparatus is open.

If, to facilitate the feeding of conductors into
the enclosure, the switch insert is removed
from the enclosure base, it shall be put back
correctly before the electrical connection is
made.

The safety switches GHG 262, GHG 263 and
GHG 264 shall be fixed diagonally with a
minimum of 2 screws.
The safety switch GHG 266 shall be fixed with
a minimum of 4 screws.

If the screws are overtightened, the
apparatus may be damaged.

The safety switch GHG 262 are suited for
mounting on CCH / CEAG apparatus holders
size 3, by means of self-cutting screws (see
Fig. 6).
The safety switches GHG 263 (6-pole), GHG
264 and GHG 266 are suited for mounting on
two CCH / CEAG apparatus holders size 3
by means of self-cutting screws (see Fig. 7).

See the respective mounting instructions.

6.2

Opening the device/
Electrical connection

The electrical connection of the apparatus
may only be carried out by skilled staff.

Before opening the apparatus, ensure that
it has been  isolated from the voltage
supply, or take appropriate protective
meassures.

Before opening , set the switch to the „ON“
position.

The properly bared conductors of cables shall
be connected with due regard to the
respective regulations.

To maintain the explosion protection, con-
ductors shall be connected with special care.

The insulation shall reach up to the terminal.
The conductor itself shall not be damaged.

The minimum and maximum conductor
cross sections that can be connected shall
be observed (see technical data).

If desired, the safety switch GHG 264 (80A)
can be connected using 35 mm² cable lugs
(DIN 46 234 / 8-35).

Attention:
The cable lugs should be crimped onto the
cable in a workmanlike manner. It is to be
ensured that the required min. air gaps are
maintained (at 690V >12mm).

In the case of mixed Ex-e / Ex-i
installations, the required minimum
clearances shall be maintained (see, for
example, EN 50 020 and EN 60 079-14).

When apparatus is open, (isolate voltage
supply) , it is necessary to ensure that no
voltage is carried over into the connected
intrinsically safe circuits.

6.3

Cable entries (KLE);

blanking plugs

Generally, only certified cable entries and
blanking plugs may be used.

Flexible cables shall be used with trumpet-
shaped cable glands or other suitable
entries with additional pull-relief.

The relevant mounting directives for the
cable entries fitted shall be observed.

See Figs. 8 and 9 for details of how to
mount the double cable end box * :

Unscrew the 2 fixing screws, Item 4, and the
3 fixing screws, item 12  of the upper part,
item 10, and remove the upper part.

Loosen the clamps, item 14, of the strain-relief.

The cable sleeves, item 13, have to be cut to
match the cable diameter.

After fitting the cable, the cable sleeve, item
13, is to be sealed by means of the respective
clamp ring, item 8.

Finally, the upper part, item 10, is fitted and
screwed down with the fixing screws, item 4
and item 12, and the pull-relief, item 14, is
put back into place.

not yet certified for category II D

Summary of Contents for GHG 264

Page 1: ...halter für geregelte Drehstromantriebe 20A 180A Operating instructions Explosion protected safety switches for variable frequency drives 20A 180A Mode d emploi Interrupteurs de sécurité pour atmosphères explosibles pour appareils moteurs triphasés réglés de 20A à 180A 80A GHG 264 ...

Page 2: ...6 Interlocking switch 10 1 7 Auxiliary contact 10 1 8 Intrinsically safe switch circuits 10 2 Safety instructions 11 3 Conformity with standards 11 4 Field of application 11 5 Application Properties 11 12 6 Installation 12 6 1 Mounting 12 13 6 2 Opening apparatus Electrical connection 13 6 3 Cable entry KLE blanking plug 13 14 6 4 Flanges metal plates and external earth connection 14 6 5 Closing a...

Page 3: ...EEx ed II C T6 EEx ed ia II C T6 Zulässige Umgebungstemperatur 20 C bis 40 C Listenausführung Abweichende Temperaturen sind bei Sonderversionen möglich Zul Lagertemperatur in Originalverpackung 40 C bis 80 C Schutzart nach EN 60529 IEC 529 IP 66 Listenausführung IP 54 mit Doppelkabelendverschluss Schutzklasse nach EN 60598 IEC 598 I wird von den Geräten erfüllt II mit Metallflansch Prüfdrehmomente...

Page 4: ...moment Anschlussklemme 6 0 Nm Gewicht Listenausführung ca 22 50 kg 1 6 Hilfskontakte Nennspannung 690 V 50 60Hz Nennstrom 20A Zulässige Kurzschlussvorsicherung 25A gL bei 690V Schaltvermögen AC 15 230V 8 0A 400V 6 0A DC 13 24V 6 0A 230V 0 4A Ausführung mit Goldspitzkontakten max 400mA Anschlussklemmen 2 x 1 5 4 0 mm Prüfdrehmoment Anschlussklemme 2 5 Nm 1 8 Eigensichere Schalterstromkreise Sicherh...

Page 5: ...g Die Betätigung des Verriegelungs schalters schaltet den Antrieb ab Beachten Sie die nationalen Sicherheits und Unfallverhütungsvorschriften und die nachfolgenden Sicherheitshinweise in dieser Betriebsanleitung die wie dieser Text in Kursivschrift gefasst sind Bild 5 Ex Bereich Nicht Ex Bereich Sicherheitsschalter Anschlussbilder 3 polig 1 Schließer 1 Öffner 3 polig 2 Schließer 4 Verwendungsberei...

Page 6: ...chlösser gegen unbefugtes Schalten gesichert werden siehe Bild 4 Seite 5 Bügeldurchmesser der Vorhängeschlösser von 4 bis 6 mm Eine interne Verriegelungseinheit verhindert dass ein Öffnen des Gehäuses in der AUS Stellung möglich ist Angaben aus Punkt 3 und 4 sind bei der Verwendung zu berücksichtigen Andere als die beschriebenen Anwendun gen sind ohne schriftliche Erklärung der Fa CCH CEAG nicht z...

Page 7: ...stülle 6 Dichtung 7 Lochbleche 8 Kabelschellen 9 Gehäuseunterteil 10 Doppelkabelendverschluß Oberteil 11 Doppelkabelendverschluß Unterteil 12 Befestigungsschraube für Oberteil 13 Kabeleinführungstüllen 14 Klemmschelle der Zugentlastung Montage Doppelkabelendverschluss 1 2 5 8 6 7 4 3 Montageteile Doppelkabelendverschluss 9 14 1 2 6 4 8 10 12 13 11 Bei geöffneten Geräten ist sicherzustellen Spannun...

Page 8: ...on der Deckelverriegelung sowie die Unversehrtheit der Abschließvorrichtung Sollte bei einer Wartung festgestellt werden daß Instandsetzungsarbeiten erforderlich sind ist Abschnitt 8 dieser Betriebsanleitung zu beachten Nach der Montage des Kabels ist die Kabeltülle mit der entsprechenden Spann schelle Pos 8 abzudichten Zum Schluss wird das Oberteil Pos 10 aufgesetzt und mit den Befestigungs schra...

Page 9: ... C T6 Perm ambient temperature 20 C up to 40 C standard version Other temperatures possible with special versions Perm storage temperature in original packing 40 C to 80 C Degree of protection to EN 60529 IEC 529 IP 66 standard version IP 54 with double cable end piece Insulation class acc to EN 60598 IEC 598 I safety switches fulfil this requirement II with metal flange Test torques Cap nut of th...

Page 10: ...t T6 Test torque terminals 6 0 Nm Weight standard version ca 22 50 kg 1 6 Auxiliary contacts Rated voltage 690 V 50 60Hz Rated current 20A Perm short circuit back up fuse 25A gL at 690V Switching capacity AC 15 230V 8 0A 400V 6 0A DC 13 24V 6 0A 230V 0 4A Versions with gold tipped contacts max 400mA Terminals 2 x 1 5 4 0 mm Test torque terminals 2 5 Nm 1 8 Intrinsically safe switch circuits Max sa...

Page 11: ...e safety switches fulfil further requirements such as those of the EC directive on electromagnetic compatibility 89 336 EEC They have been designed manufactured and tested according to the state of the art and to DIN EN ISO 9001 4 Field of application The safety switches are intended for use in potentially explosive atmospheres in Zones 1 and 2 as well as in Zones 21 and 22 in accordance with IEC ...

Page 12: ...e technical data page 10 The contact chamber of the gold tipped version is marked with the letter G or colour coded Due to the mechanical design of the safety switch compulsory opening of the contacts is possible The safety switches fulfil the isolating properties according to DIN EN 60 947 3 IEC 947 3 To prevent unauthorized switching the switches can be locked in the OFF position by means of 3 p...

Page 13: ...tive mounting instructions 6 2 Opening the device Electrical connection The electrical connection of the apparatus may only be carried out by skilled staff Before opening the apparatus ensure that it has been isolated from the voltage supply or take appropriate protective meassures Before opening set the switch to the ON position The properly bared conductors of cables shall be connected with due ...

Page 14: ...hin the scope of the apparatus approvals 9 Disposal Recycling The respective valid national regulations for waste disposal shall be observed when disposing of apparatus To facilitate the recycling of individual parts parts made of moulded plastic shall bear the marking for the type of plastic used The product range is subject to changes and additions Explosion protected safety switches for variabl...

Page 15: ...CE PTB 00 ATEX 1091 Tension nominale 690 V 50 60 Hz Courant nominal 80A Fusible de court circuit adm placé en amont jusqu à UN 400 V UN 500 V UN 690V 160 A gL 160 A gL Puissance de coupure AC 3 80A 80A 80A Entrées de câble standard catalogue 2 x M50 Ø 21 35mm 2 x M25 Ø 8 17mm Bornes de connexion 2 x 4 0 25 mm avec cosse de câble 1 x 35 mm Diamètre de connexion minimale par borne 1 x 16 mm pour un ...

Page 16: ...80A T6 Couples de serrage testés bornes de connexion 6 0 Nm Poids standard catalogue env 22 50 kg 1 6 Contacts auxiliaires Tension nominale 690 V 50 60Hz Courant nominal 20A Fusible de court circuit adm placé en amont 25A gL jusqu à 690V Puissance de coupure AC 15 230V 8 0A 400V 6 0A DC 13 24V 6 0A 230V 0 4A Modèle à contacts d or max 400mA Bornes de connexion 2 x 1 5 4 0 mm Couples de serrage tes...

Page 17: ...nnecté Respectez les prescriptions nationales de sécurité et de prévoyance contre les accidents ainsi que les consignes de sécurité qui apparaissent en italique dans le présent mode d emploi Fig 5 Atmosphère explosible Atmosphère industrielle normale Interrupteur de sécurité Schéma des connexions 3 pôles 1 fermé 1 ouvert 3 pôles 2 fermés 4 Domaine d utilisation Les interrupteurs de sécurité convie...

Page 18: ...et sa couleur particulière Grâce à la construction mécanique des interrupteurs de sécurité il est possible que les contacts soient à ouverture forcée Ils remplissent les propriétés de coupure selon DIN EN 60 947 3 CEI 947 3 Les interrupteurs de sécurité peuvent en position ARRÊT être équipés de trois cadenas prévenant ainsi tout risque de mise hors tension non autorisée voir fig 4 page 17 diamètre...

Page 19: ...s 2 vis Le interrupteur de sécurité GHG 266 doit être fixé avec au moins 4 vis Un serrage excessif des vis de fixation peut endommager l appareil L interrupteur GHG 262 peut être monté sur des porte appareils CCH CEAG taille 3 au moyen des vis autotaraudeuses voir fig 6 Les interrupteurs GHG 263 GHG 264 et GHG 266 peuvent être montés sur des porte appareils CCH CEAG taille 3 au moyen des vis autot...

Page 20: ...Sous réserve de modification ou d informations supplémentaires 6 4 Brides plaques métaliques et borne de terre traversante Si les plaques à brides doivent être démontées pour percage d entrées de câble par exemple il faudra veiller lors du montage au maintien de l indice de protection en replacant correctement la plaque ainsi que les brides de serrage Des conducteurs PE amenés de l extérieur doive...

Page 21: ...Cooper Crouse Hinds GmbH 21 21 21 21 21 ...

Page 22: ...Cooper Crouse Hinds GmbH 22 22 22 22 22 ...

Page 23: ...zur bestimmungsgemäßen Verwendung in explosionsgefährdeten Bereichen 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 94 9 CE Appareils et systèmes de protection destinés à être utilisés en atmosphère explosibles 89 336 EG Elektromagnetische Verträglichkeit 89 336 EC Electromagnetic compatibility 89 336 CE Compatibilité électromagnétique EN 50 014 1997...

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