Corghi Artiglio Master 28, Operator'S Manual

Page 1: ...0522 639 150 www corghi com info corghi com Artiglio Master 28 Cod 4 137578 09 2019 Italiano Manuale d uso 3 English Operator s manual 85 Fran ais Manuel d utilisation 167 Deutsch Betriebsanleitung 24...

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Page 3: ...isinexcellentworkingorder Incaseanymalfunction or possible dangerous situation are observed immediately shut down the Tyre Changer and resolve the situation before you proceed For any question related...

Page 4: ...Clamping Steel alloy rims Reverse rims Closed rims Bead breaking Standard wheels Low profile wheels Demounting Bead lubrication when removing the low profile tyres Reverse rims Mounting Standard whee...

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Page 6: ...LIFTING HANDLING 105 3 2 INSTALLATION 105 4 INSTALLATION AREA 108 5 ARTIGLIO MASTER 28 DESCRIPTION 109 5 1 OPERATOR POSITION 109 5 2 OVERALL DIMENSIONS 110 5 3 EQUIPMENT COMPONENTS MAIN WORKING OPERA...

Page 7: ...NG AND UNLOADING THE WHEEL 136 6 13 A WHEEL UNCLAMPING 136 WHEEL UNCLAMPING AUTOMATIC VERSION 136 6 13 B WHEEL UNLOADING 137 7 TROUBLESHOOTING 137 7 1 LIST OF DISPLAY SIGNALS 137 8 MAINTENANCE 138 Sch...

Page 8: ...tain detailed information regarding the equipment procedures and maintenance Italics are used to refer to specific parts of this manual that offer additional information or clarifications These refere...

Page 9: ...f not avoided could cause material damage CAUTION 1 2 a GENERAL WARNINGS AND INSTRUCTIONS Proceed with caution to prevent any injuries Carefully read understand and follow the warnings and instruction...

Page 10: ...tions of its parts in surrounding areas with a force sufficient to cause serious injury or death Do not mount a tyre if its dimensions indicated on the side do not correspond exactly to the rim dimens...

Page 11: ...Do NOT mount tyres on damaged bent rusted worn warped or deformed rims 13 Should the tyre get damaged during the mounting phase do not try to complete the mounting operation Remove it take it away fr...

Page 12: ...the adhesive labels affixed to the equipment 23 Clamp the rim on the wheel support plate during inflation 1 2 b LABELS PLACEMENT No Code Adhesive Description 1 446429 LABEL INPUT PRESSURE MAX 16 BAR...

Page 13: ...PLATE ROTAT 12 461933 INFLATION PED 13 446436 DEFLATION PRESSURE GAUGE 14 461936 PROHIBITION OF TWO OPERATORS WORKING SIMULTANEOUSLY 15 346855 ADHESIVE SAFETY STRIP Y B 50X130 16 462081 RISK OF CRUSHI...

Page 14: ...BEL WHEEL LOCKING UNLOCKING PEDAL AUTOMATIC VERSION ONLY HAZARD LABELS KEY code 462081 Risk of crushing part n 461930 Risk of crushing Part n 461936 Never stand behind the machine Only one operator ma...

Page 15: ...Artiglio Master 28 Operator s manual 97 EN 21 20 18 16 19 16 9 4 17 14 6 15 7 2 1 5...

Page 16: ...98 Artiglio Master 28 Operator s manual 10 8 7 13 22 11 12 3 15...

Page 17: ...provided on the machine data plate Fig 1 connect the machine to an industrial socket the machine must not be connected to domestic sockets A good earth connection is essential for correct operation of...

Page 18: ...7 18 1100 10 2 110V 1ph 50 60Hz MI 0 98 7 18 1100 10 2 Lifter max capacity 85 kg Weight 470 kg T I version 480 kg Noise level A weighted sound pressure level LpA at the working position 70 dB A The no...

Page 19: ...dewall of the tyre itself 2 Activate the air inflation jets only when inserting the bead 3 Discharge the air pressure system before disconnecting the power supply or other pneumatic components Air is...

Page 20: ...e barrier or other systems Handling of wheels with rims Tyre inflation Move away from the tyre changer while inflating the tyre and do not lean forward when inspecting the wheel during inflation Wheel...

Page 21: ...Ambient conditions for machine transport and storage Temperature 25 55 C Do not stack other goods on top of the packing to avoid damaging it CAUTION Handling To move the packing insert the forks of a...

Page 22: ...ompromise operator safety CAUTION Before removing the machine from the pallet make sure the items shown below have been removed CAUTION Remove the upper part of the cardboard packaging and make sure t...

Page 23: ...upply networks 3 2 INSTALLATION Remove the hoisting bracket by loosening the screw and the relevant washer Fig 6a Remove the pressure gauge holder cover from its packaging Connect pipeline A Fig 7 to...

Page 24: ...the spacer and shim Insert the pivot pin F Fig 13 and fix it to the support by means of the M8 screw G Fig 13 supplied Secure the two spring brackets H Fig 14 and H1 Fig 14a using the M6 screws suppl...

Page 25: ...s support using the 2 provided screws Fig 18 Connect the machine to the power supply and the compressed air supply lines FOR T I VERSIONS ONLY Fixtheinflationhandlesupporttothetyrechanger P Fig 19 usi...

Page 26: ...narrow area or position it below floor level DANGER WARNING IMPORTANT for the correct and safe operation of the equipment the ambient lighting level should be at least 300 lux Do not install the machi...

Page 27: ...plateFig 17reportingitsidentificationdataandsometechnicaldata As well as the manufacturer s details it indicates Mod Machine model V Power supply voltage in Volts A Input voltage in Amperes kW Absorbe...

Page 28: ...18 5 3 EQUIPMENT COMPONENTS MAIN WORKING OPERATING ELEMENTS OF THE MACHINE The main machine parts are indicated in Fig 19 1 Control console 2 Pressure gauge with deflation push button 3 Frame 4 Upper...

Page 29: ...Artiglio Master 28 Operator s manual 111 EN 1 2 5 6 4 12 11 20 14 13 3 15 16a 7 17 8 9 10 19 19 18 12a 16 14a...

Page 30: ...ne works is the best way to guarantee safety and machine performance Learn the functions and location of all controls Carefully check that all controls on the machine are working properly The machine...

Page 31: ...2 Operating lever for lower bead breaker disc vertical movement 3 Push buttonforsimultaneouspenetrationofupperandlowerbeadbreaker Area B Tool head functional controls 4 Push button for 180 head rotati...

Page 32: ...g positions each corresponding to a rotation speed pedalraised unstableposition slowanticlockwiserotation If the pedal is kept raised for more than 4 seconds rotation gets faster always anticlockwise...

Page 33: ...Pedal pressed unstable position hands on wheel lifting 2 Pedal pressed unstable position hands on wheel lowering 5 4 e PRESSURE GAUGE WITH DEFLATION PUSH BUTTON Fig 24 1 Pressuregaugedisplayingairpre...

Page 34: ...CHECKS Check that there is a pressure of at least 8 bar on the filter regulator pressure gauge If the pressure is below the minimum level some machine operations may be limited or insufficient After t...

Page 35: ...ee the section TABLE FOR USING CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPE in this manual SPECIAL WHEELS Wheels with alloy rims some wheels with alloy rims have a minimum A rim channel or...

Page 36: ...UHP tyres Remove the old weights from the rim before starting work operations CAUTION 6 4 WHEEL LOADING CAUTION Press the lifter pedals only during the wheel loading unloading phases Never press them...

Page 37: ...in placed radially on the turntable in one of the fixing bolt holes see Fig 32 6 5 CLAMPING THE WHEEL ON THE TURNTABLE Insert the clamping handle in the central hole of the wheel Turn the handle for c...

Page 38: ...Takeholdofthecentringhandle1fig 33eandadjust the position of the wheel by hand to fit the serrated rod into its centre hole fig 33e Release the Pedal 3 fig 33d The wheel clamping system is now active...

Page 39: ...e handle or cone during clamping CAUTION 6 6 CONFIGURATION OF WHEEL DATA Set the rim diameter value using the keyboard 9 The rim diameter in inches will appear on display 8 The displayed value consist...

Page 40: ...THE TYRE All air pressure inside the tyre must be removed before proceeding Never attempt to break the bead until all air is removed from the tyre Failure to remove all air from tyre may result in inj...

Page 41: ...erdiscandfullyremove the bead from its seat on the rim 7 Make at least one rotation to finish bead breaking THESE OPERATIONS will completely detach the top bead from the rim see Fig 36c 8 Move the lev...

Page 42: ...bead breaking easier Fig 36f 12 Press the pedal to turn the turntable 13 Operate the control tapping on it to raise the bead breaker disc and fully remove the bead from its seat on the rim Fig 36g 14...

Page 43: ...ol completely under the bead Fig 37a To obtain a more precise position press the button located on the top part of the lever during movement 3 Hold down the button to hook the bead Fig 37b Rotate the...

Page 44: ...ector see Fig 37g 9 Keeping the selector turned press the pedal to turn the turntable and demount the upper part of the tyre from the rim If necessary operate the control to slightly raise the head an...

Page 45: ...sary operate the control to slightly lift the lower bead breaker disc 6 10 MOUNTING Always check that the tyre rim match mounting is correct in terms of compatibility tubeless tyre on tubeless rim tub...

Page 46: ...tyre so that the upper shoulder of the rim passes the lower bead and goes into the channel Fig 38a 38b 4 Keep pressed down slightly the section of the tyre with the lower bead not yet inserted in the...

Page 47: ...e channel 11 Press the pedal to start rotation until the second bead has been mounted Proceed with caution to prevent any injuries Make sure the top bead is correctly inserted in the rim channel throu...

Page 48: ...the bead pressing tool in the correct rest position so that it does not interfere with the work area CAUTION 6 11 APPROVED UHP AND RUN FLAT TYRE DEMOUNTING AND MOUNTING PROCEDURE For this type of tyre...

Page 49: ...e beads adhere Stopfrequentlytochecktheinternaltyrepressure on the pressure gauge Proceed with caution to prevent any injuries Carefully read understand and observe the following instructions CAUTION...

Page 50: ...damage serious injuries or even death Do not mount tyres on rims without first checking the exact correspondence of the dimensions printed on the rim and tyre and for the presence of defects or damag...

Page 51: ...isoperation andcontinuallycheck tyre pressure on the air pressure gauge 1 Fig 40d to prevent excessive inflation Inflating tubeless tyres requires a higher air flow rate to allow the beads to overcome...

Page 52: ...oth upper and lower tyre beads and rim bead seat have been properly lubricated with an approved assembly paste 1 Make sure that the rim is correctly clamped on the turntable Fig 41 2 Remove the valve...

Page 53: ...al part of the valve and then inflate the tyre to the pressure indicated by the vehicle manufacturer Operate the inflation jets only for tyre bead insertion Do not point jets towards people CAUTION Di...

Page 54: ...turning the handles anticlockwise Fig 42 Press the retainers 1 and move the centring cone away from the rim manually Fig 42a Turn the locking system anticlockwise to release it from the turntable Fig...

Page 55: ...tting it Using the bead breakers with a vertical movement create space for the mounting demounting tool in order to release it from the tyre 7 1 LIST OF DISPLAY SIGNALS E1 X AXIS LIMITATION SIGNAL THI...

Page 56: ...Check the connection of the limit microswitches and if one of them is broken ROT INCORRECT ROTATION DIRECTION SIGNAL THIS APPEARS WHEN THE ENCODER CHANNELS ARE CONNECTED INCORRECTLY INVERT THE CONNEC...

Page 57: ...water or thinner to remove dirt or residues from the machine While cleaning try as far as possible to prevent dust from forming or rising CORGHI declines all liability for claims derived from the use...

Page 58: ...PTFE synthetic gel or equivalent To be carried out every two months Check the condition of the tool carriage stop pads 4 5 Fig 47 No breakage or permanent deformation must be present Otherwise contac...

Page 59: ...al and electronic equipment must never be disposed of in the usual municipal waste but must be separately collected for proper treatment The barred bin symbol affixed on the product and shown in this...

Page 60: ...autions for the use of oil Avoid contact with skin Avoid formation and spreading of oil mists into the atmosphere Adopt the following simple sanitary precautions protect against oil splashes appropria...

Page 61: ...es against lubricating fluid splashes appropriate gloves goggles in case of contact with skin wash immediately with plenty of water in case of contact with eyes rinse immediately with plenty of water...

Page 62: ...ating conditions 2 Edge or bracing This is a metal fabric or textile insert intheareaoftheouterbeadpart Itprotectsthecasing ply from rubbing against the rim 3 Casing Thisistheresistantstructureandcomp...

Page 63: ...and This is a circumferential marking in the area of the sidewall which is more exposed to accidental rubbing 8 Sidewall This is the area between the shoulder and the centring band It consists of a mo...

Page 64: ...helps to maintain air pressure in the casing This type of tyres must be mounted on specific rims on which the valve is fixed directly II Rim Wheel The rim is the rigid metal part which connects the ve...

Page 65: ...g TubelessInflator Aninflationsystemwhichsimplifies inflating tubeless tyres Bead insertion Operation which takes place during inflation and ensures perfect centring between the bead and the rim edge...

Page 66: ...er 28 Operator s manual TABLE FOR USING CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPE Rim without central hole E Rim for vans D Reverse rims C Standard rim A Rim with embedded hole B Rim wit...

Page 67: ...ster 28 Operator s manual 149 EN M9 M2 M15 M4 M10 M13 M14 M7 M11 I Accessori a richiesta GB Accessories on request F Accessoires sur demande D Zubeh r auf Anfrage E Accessorios opcionales M16 FIXING A...

Page 68: ...150 Artiglio Master 28 Operator s manual M13 M14 M11 M7 M2 M9 A M16 STANDARD RIM...

Page 69: ...Artiglio Master 28 Operator s manual 151 EN RIM WITH EMBEDDED HOLE M6 M5 M11 M7 M9 B...

Page 70: ...152 Artiglio Master 28 Operator s manual REVERSE RIM C M11...

Page 71: ...Artiglio Master 28 Operator s manual 153 EN D M10 M2 M15 M9 RIM FOR VANS...

Page 72: ...154 Artiglio Master 28 Operator s manual E RIM WITHOUT CENTRAL HOLE...

Page 73: ...Artiglio Master 28 Operator s manual 155 EN F RIM WITH CENTRAL HOLE...

Page 74: ...use on AP2 FU11 5x20 H T 16A fuse on AP2 HL1 Switch indicator M1 Motor M2 Vertical movement DC motor M4 Linear actuator encoder QS1 Two pole switch SB4 Demounting selector SQ5 Speed microswitch I CLOC...

Page 75: ...glio Master 28 Operator s manual 157 EN Pressure gauge Control console Pedal unit Turntable motor UP limit switch X limit switch Y axis motors X axis motor Down limit switch of Y axis brake Solenoid v...

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Page 81: ...er D TOOL HEAD MOVEMENT 19 3 2 NO valve 20 3 2 NC Valve 21 Tool head actuator cylinder E TOOL HEAD ROTATION 22 Valve 5 2 23 Tool rotation cylinder F HEAD HORIZONTAL MOVEMENT CONTROL 15 Silencer filter...

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Page 84: ...and Directives mentioned above valid only for EC marked machines Fra D clarons que le materiel ARTIGLIO MASTER 28 objet de cette d claration dont nous avons labor le livret technique restant en notre...