Cormach CM 1200 BB, Use And Maintenance Manual

Page 1: ...TYRE CHANGER CM 1200 BB USE AND MAINTENANCE MANUAL UK...

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Page 3: ...tive MD 2006 42 EC 2014 35 UE 2014 29 EU 2014 30 UE 2011 65 EU Directive 2006 42 EC Directive Machines MD 2006 42 EC 2014 35 UE 2014 29 EU 2014 30 UE 2011 65 EU Richtlinie 2006 42 EC Maschinenrichtlin...

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Page 5: ...12 MAIN OPERATING PARTS 20 PRACTICAL HINTS ADVICE AND IMPORTANT INFORMATION 24 TYRE DEMOUNTING 25 TYRE MOUNTING 31 APPROVED M D PROCEDURE FOR UHP AND RUN FLAT TYRES 34 EXTRAORDINARY MOUNTING PROCEDUR...

Page 6: ...of this manual the ma nufacturer declines all liability in the case of uses of the machine not specifically described and authorised in this manual WARNING This machine must be used only by qualified...

Page 7: ...the original packaging in good condition for any future transportation Failuretocomplywiththeseinstructionsmayda mage the machine and risk the operator s safety Free the machine from the upper part o...

Page 8: ...roperly sheltered under a roof WARNING Thefloormustbeabletowithstandaloadequal to the sum of the weight of the equipment itself and the maximum payload bearing in mind the support surface area and eve...

Page 9: ...liance with the relevant safety standards connect the machine to its own electrical connection A fig 5 and fit a residual current circuit breaker with 30 mA residual current A B 5 fit fuses on the pow...

Page 10: ...til you have read and understoodallthedanger warningandcaution notices in this manual Thismachinemustbeusedonlybyqualifiedand authorised personnel able to understand the written instructions provided...

Page 11: ...the wheel in a horizontal position for both bead breaking and demounting mounting operations All machine movements are controlled by the operator by means of a pedal in a pedal board and manual contr...

Page 12: ...tyre diameter 1080 mm 42 Max tyre width 15 from wheel supporting base Turntable Resting side flanged Centring on cone Clamping mechanical manual Drive system 2 speed motor inverter unit Rotation torqu...

Page 13: ...tc The permitted exposure levels may also vary accor dingtothecountry However thisinformationwill enable machine users to make a more accurate assessment of hazard and risks OPTIONAL ACCESSORIES SUPPL...

Page 14: ...roperationscarriedoutonthemachine are considered as improper use and shall be construed as negligence These machines are equipped with an inflation system independent from any other function described...

Page 15: ...nual CM 1200 BB 13 8 Rim without central hole E Rims for vans D Reverse rims C Standard rim A Rim with embedded hole B USE OF CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPES Rim with central...

Page 16: ...14 User manual CM 1200 BB 8a M9 M2 M15 M4 M10 M13 M14 M7 M11 Optional accessories supplied on request...

Page 17: ...User Manual CM 1200 BB 15 8b M13 M14 M11 M7 M2 M9 A...

Page 18: ...16 User manual CM 1200 BB 8c M6 M5 M11 M7 M9 B...

Page 19: ...User Manual CM 1200 BB 17 8d C M11 8e M10 M2 M15 M9 D...

Page 20: ...18 User manual CM 1200 BB 8f E...

Page 21: ...User Manual CM 1200 BB 19 8g F...

Page 22: ...inflation pressure 18 Filter regulator lubricator unit regulates pressure filters removes humidity of and lubricates the compressed air supplied 19 Data plate 20 Deflation push button 21 Commandvalvef...

Page 23: ...User Manual CM 1200 BB 21 Manuale d uso S 100 PL 21 10 5 6 30 30 9 28 3 4 8 12 10 11 7 2 1 22 23 21 20 17 27 25 24 26 13 29 14 15 18 C B A 19...

Page 24: ...ool holder arm and the bead breaking unit have a lateral opening NEVERstandbehindthemachine Risk of crushing Never place any part of the body particularly your hands between the demounting mounting to...

Page 25: ...hese markets DANGER Take utmost caution when mounting the tyre The rim and or the tyre may be da maged accidentally with the risk of the tyre exploding during the inflation stage European style high p...

Page 26: ...tyre and the edge of the rim Thiswillhelpliftingthebeadquicklyoffthe rim so that it can be demounted fig 12 Upon demounting if the tool cannot completely overturn the tyre bead to allow demounting to...

Page 27: ...ay Thepressureappliedisverylow Ifyou wish to prevent this noise simply press the bead breaker disc harder against the bead when picking it up WARNING Bead breaking is well known to be a dan gerous ope...

Page 28: ...so take care to centre the movable centring pin placed radially on the turn table in one of the fixing bolt holes 14a 29 8 2 Clamping the wheel to the turntable fig 15 Fit the clamping device into the...

Page 29: ...any further horizontal movement NB SIMULTANEOUSCLAMPINGBYBOTH ARMSISACHIEVEDTHROUGHTHISCON TROL THEREFORE THE LOWER ARM IS READY FOR BEAD BREAKING AND THIS POSITION WILL BE STORED IN THE MACHINE MEMOR...

Page 30: ...ead breaker disc a little at a time control 23 Performatleastonecompletespintofully break the bead The rim bead should be greased during the spin Set the upper arm downwards below the wheel with contr...

Page 31: ...g it might be very helpful to use the bead breaker disc on the lower part of the tyre To perform this use control 23 21 A C B 9 Upper bead demounting fig 22 Check that the tool has engaged with the ty...

Page 32: ...rim A Push the bead breaker disc against the bottom bead B using control 23 Using control 28 operate the hook and engagethebottombeadofthetyre C D Operatepedal15torotatethewheeluntil the tyre is comp...

Page 33: ...oosing a tyre To make full use of all the characteristics of a tyre and have safety in use guaranteed a series of precautions must be taken when choosing and fitting tyres The tyre sizes construction...

Page 34: ...ig 26 Place the bottom bead of the tyre under neath the tool and at the same time apply a little pressure to the tyre by hand while starting to rotate the wheel pedal 15 for easier bead insertion Rota...

Page 35: ...hetyre control 21 and move the tool head to its rest position control 13 Spin the wheel again pedal 15 until the clamp is close to the bead breaker disc and remove the clamp E Oncemountingiscomplete r...

Page 36: ...please refer to the instructionmanualwrotebyWDK German Association of the Tyre Industry EXTRAORDINARY MOUNTING PROCEDURE A variation of the mounting procedure explained above may be adopted in case of...

Page 37: ...r at 10 o clock The bead is now engaged Engage the bead with the demounting head Rotate clockwise to demount the tyre with the bead breaker disc in the down position Remove the gripper Now demount the...

Page 38: ...aking care not to damage the sensor Tyre mounting Lubricate both tyre beads Place the sensor at 2 or 3 o clock valve at 8 o clock Set the tyre at an angle of about 45 degrees Turnthetyresothatittouche...

Page 39: ...s the rim HUMPS see types of rim profiles for mounting without a camera in fig 33 therefore the internal mechanism of the valve should be removed In terms of the bead anchoring to its site the HUMP H...

Page 40: ...ly friendly solvents 84 User Manual S 100 PL tubevalvetoletouttheairleftbetweenthe tube and the tyre this prevents deflation and any possible damage to the tube Inflate takingutmostcarethatthepressu r...

Page 41: ...oper use of their parts may be hazardous to theenvironmentortohumanhealth Furthermore this helps to recover recycle and reuse many of the materials used in these products For this purpose the electric...

Page 42: ...40 User manual CM 1200 BB 35 a b c e d...

Page 43: ...attention immediately Eyes rinse with plenty of running water and seek medical attention as soon as possible Skin wash with soap and water RECOMMENDED FIRE EXTINGUISHING DEVICES For guidance on the m...

Page 44: ...ace the clamping handle Turntable mounts or demounts wheels with difficulty Insufficient belt tension Adjust belt tension or replace it Vertical head does not raise or does it too far from rim Clampin...

Page 45: ...EAD BREAKER CYLINDERANDPENETRATIONCYLINDERFOR UPPER AND LOWER BEAD BREAKERS 1 Bead breaker cylinder 2 Valve 5 3 NC 3 Silencer filter 4 Valve 3 2 NO 5 Cylinder penetration C BEAD BREAKER LOCKING CONTRO...

Page 46: ...44 User manual CM 1200 BB...

Page 47: ...19 nero 8x1 13 20 T Rosso 6x1 E H I T Nero 6x1 Nero 6x1 Rosso 6x1 nero 6x1 nero 6x1 Rosso 8x1 Rosso 6x1 11 12 L 15 G 14 26 Nero 8x1 Nero 8x1 2 3 A 1 Nero 6x1 4 5 Nero 6x1 3 2 Nero 8x1 Nero 8x1 1 B 4...

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Page 49: ...CORMACH S r l via A Pignedoli 2 42015 CORREGGIO RE ITALY Tel 39 0522 631274 Fax 39 0522 631284 e mail cormach cormachsrl com www cormachsrl com...