Cornelius 2230 AK6 Manual Download

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91487

TABLE OF CONTENTS

Page

SAFETY PRECAUTIONS

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DESCRIPTION

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INSTALLATION INSTRUCTIONS

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KIT 27065

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GATE RESTRICTOR PLATE

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ADJUSTMENT

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MAINTENANCE

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PERIODIC CLEANING

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DAILY (OR AS REQUIRED)

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WEEKLY (OR AS REQUIRED)

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MONTHLY

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START-UP & OPERATING INSTRUCTIONS

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CLEANING INSTRUCTIONS

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DISPENSER

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COLD PLATE

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BEVERAGE SYSTEM

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TROUBLESHOOTING

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BLOWN FUSE OR CIRCUIT BREAKER.

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GATE DOES NOT OPEN.

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GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS.

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GATE OPENS. AGITATOR DOES NOT TURN

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ICE DISPENSES CONTINUOUSLY.

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SLUSHY ICE. WATER IN HOPPER.

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BEVERAGES DO NOT DISPENSE.

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BEVERAGES TOO SWEET.

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BEVERAGE NOT SWEET ENOUGH.

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BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE).

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PARTS LIST

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WARRANTY

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Summary of Contents for 2230 AK6

Page 1: ...100 2230 K6 100 2230 K6PB 100 2230 AK6 2230 AK6 PB PRINTED IN U S A IMI CORNELIUS INC 1989 99 Ó Part No 91487 November 1999 Revision D THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment ...

Page 2: ...UCTIONS 7 CLEANING INSTRUCTIONS 7 DISPENSER 7 COLD PLATE 8 BEVERAGE SYSTEM 8 TROUBLESHOOTING 10 BLOWN FUSE OR CIRCUIT BREAKER 10 GATE DOES NOT OPEN 10 GATE DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS 10 GATE OPENS AGITATOR DOES NOT TURN 10 ICE DISPENSES CONTINUOUSLY 10 SLUSHY ICE WATER IN HOPPER 10 BEVERAGES DO NOT DISPENSE 10 BEVERAGES TOO SWEET 11 BEVERAGE NOT SWEET ENOUGH 11 BEVERAGES NOT COLD ...

Page 3: ...FIGURE 6 DISPENSER SECTION EXPLODED VIEW 13 FIGURE 7 CABINET SECTION EXPLODED VIEW PARTS LIST 15 FIGURE 8 SOLENOID ASSEMBLY 16 LIST OF TABLES TABLE 1 SPECIFICATIONS 1 Manufactured Under One or More of the Following Patent Numbers 3 211 336 3 274 792 3 393 839 3 517 860 3 739 842 4 215 803 4 227 377 4 300 359 4 346 824 Canadian Patent Numbers 912 514 10 72 936 855 11 73 4 429 543 4 921 149 Other Pa...

Page 4: ...l cube sized pieces before filling into the dispenser hopper DESCRIPTION The 2230 series of ice dispensers solves your ice and beverage service needs in the sanitary space saving economical way Designed to be manually filled with ice from any remote ice making source or top mount ice maker these dispensers will dispense cubes up to 1 1 4 in size cubelets and hard chipped or cracked ice and in addi...

Page 5: ...ition the unit on the counter within the outline dimensions All excess sealant must be wiped away immedi ately 2 Utilities routing may be made through the rear of the cabinet by removing the plastic rear panel by the inlet of the cold plate and removing the kock out for the drain hose Optional routing through the bottom of the cabinet A Tip unit to the side to access the drain block located behind...

Page 6: ...enser 2 Remove upper front panel from dispenser 3 Remove ice chute and discard gate restrictor 4 Reinstall front panel and connect power to unit GATE MOUNTING PLATE GASKET STORAGE HOPPER ICE DIVERTER APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING ICE CHUTE FIGURE 1 ICE DIVERTER ...

Page 7: ...ow For glasses and cups the plate may be adjusted downward to reduce the flow of ice The best position depends on the type of ice being used and the size container and must be found by trial and error Adjustment is made by loosening the upper two ice chute retaining nuts sliding the re strictor plate to the desired position and retightening the nuts If the dispenser fails to dispense the ice when ...

Page 8: ... 4I 1 1 8 I 3 15 16I 29 3 4I 18 25 32 I 19 3 4I 1 1 8I Front of Unit Opening in cabinet bottom for drain beverage hoses Optional location for counter top cut out NOTE Leg mounting locations for ref 5 16 18 threads FIGURE 3 MOUNTING TEMPLATE ...

Page 9: ...6 91487 FIGURE 4 PLUMBING DIAGRAM ...

Page 10: ...djust faucets to the proper brix Contact your local syrup distributor for complete information on the beverage system In normal operation pushing the ice dispenser lever will cause ice to flow from the ice chute Ice flow will contin ue until the dispenser lever is released Dispensing of any faucet will provide beverage of the appropriate flavor CAUTION Use caution to avoid spilling ice when fillin...

Page 11: ...ing reassembly make sure the ice gate restrictor is relocated to its correct posi tion 3 Remove the screws hold the beverage faucet panel and bring forward 4 Remove the tape holding the lower cold plate cover to the top cold plate cover 5 Lift the lower cold plate cover up into the top cover 6 Remove any debris from the drain trough and spring Check that the drain hole is not clogged 7 Wash down t...

Page 12: ...s on off and then immediately on again Repeat this procedure for 15 cycles Then energize the faucet to remain flowing for 3 minutes 4 Hook up the rinsing tank and pressurize with 60 to 80 psig CO2 Flush the cleaning solution from the prod uct line by cycling the faucet as described in step 3 and then energize the faucet to flow continuously for 3 minutes 5 Hook up the sanitizing tank and pressuriz...

Page 13: ... the unit does not dispense check the following chart under the appropriate symptoms to aid in locating the defect Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER A Short circuit in wiring B Defective gate solenoid C Defective agitator motor GATE DOES NOT OPEN A No power B Bent depressor plate does not actuate switch C Defective dispensing switch D Blown defective fuse or jammed gate solenoid...

Page 14: ... adjusting BEVERAGES NOT SWEET ENOUGH A Empty syrup tank B Faucet brix requires adjusting BEVERAGES NOT COLD UNITS WITH BUILT IN COLD PLATE A Unit standing with no ice in hopper no ice in cold plate cabinet Contact your local syrup or beverage equipment distributor for additional information and troubleshoot ing of beverage system ...

Page 15: ...SOLENOID ADJUST TO 7 8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS 7 8 SOLENOID ADJUSTMENT TERMINAL BOARD TO TERMINAL BOARD PORTION TIMER OR RED WHT TD SW DISPENSE SWITCH GRN GROUND N L DISPENSE SWITCH WHT 1 1 4 AMP TIME DELAY FUSE RED WHT GATE SOLENOID BLK WHT PNK AGITATION TIMER NC NO C BLK BEVERAGE SYSTEM KEY SWITCH OPTION BEVERAGE FAUCET TYPICAL TRANSFORMER BLK WHT ICE LEVEL SIGNAL OPTION WHT L...

Page 16: ...13 91487 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 FIGURE 6 DISPENSER SECTION EXPLODED VIEW ...

Page 17: ...45 Sink Mtg Pin 17 70545 Clamp 18 51775 Flexible Drain Fitting 19 51801 Cold Plate Drain Insulation 20 52049 Drain Insulation 21 27470 Mounting Bracket 22 52037 Plastic Drain Fitting 23 52044 O Ring 2 required 24 50997 Straight Fitting 25 50249 Armaflex 1 2 ID x 3 8 W x 72 50279 Armaflex 1 1 8 ID x 3 8 W x 72 26 28035 Beverage Panel 4 Valve 28036 Beverage Panel 6 Valve 27 51455 Rear Cover Plate 28...

Page 18: ...Gasket 7 53015 Ice Chute Back Section 8 53016 Ice Chute Cover 9 50842 Motor Plate Insulation 10 51860 Motor Gasket 11 51859 Motor Shaft Seal 12 32498 Agitator Motor 13 31091 Transformer 14 51916 Agitator Disk 15 26591 Agitator 29026 Agitator 16 214910 Gate Slide 17 23062 Foam Shield 18 70341 Heater Spring 19 70260 1 4 20 x 1 Phil Rd Hd Screw 20 70815 1 4 20 Hex Motor Mounting Screw For Models 2230...

Page 19: ...ly 7 70423 1 Cotter Pin 8 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4 20 x 3 4 Hex Hd Screw 15 70048 1 1 4 Lockwasher 16 70066 1 1 4 Flatwasher 17 10077 1 Pivot Bearing 18 30227 1 1 4 Quick Connect Tab 19 50305 Lubricant 20 21592 1 Solenoid Linkage Pin 21 70433 2 Retainer Ring 22 5...

Page 20: ...One Cornelius Place Anoka Minnesota 55303 6234 Telephone 800 238 3600 Facsimile 612 422 3246 Corporate Headquarters IMI CORNELIUS INC ...

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