Cornelius UltraFlow, Instruction Manual

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Page 2: ...fety 3 4 Handling and Transportation 4 5 Installation 4 5 6 Installation Procedure 5 6 7 Operation 7 9 8 Fault Finding 10 11 9 Parts Replacements 12 13 10 Technical Data 14 11 Wiring Schematic 15 12 System Schematic 15 13 Spare Parts List 16 18 14 Model Written Scheme of Examination 19 28 ...

Page 3: ...the power supply before removing panels or carrying out any maintenance DANGER Indicates an immediate hazardous situation which if not avoided WILL result in serious injury death or equipment damage WARNING Indicates a potentially hazardous situation which if not avoided COULD result in serious injury death or equipment damage CAUTION Indicates a potentially hazardous situation which if not avoide...

Page 4: ...stallation must only be carried out by a suitably trained person and comply with national and local codes for CO2 and electrical supplies It is recommended that in all cases the installation is protected by a RCCB Residual circuit current breaker Siting The Player Mobile Bar is suitable for outdoor use The Player Mobile Bar shall not be exposed to rain DANGER Indoor use The power supply cords of t...

Page 5: ...mp 230v socket There are no other connections Only non siphon type cylinders should be used CO2 mixed gas cylinders should always be secured vertically with the outlet valves in the uppermost position to prevent injury through ingress of liquid carbon dioxide into the pressure regulators s On no account should a connection be attempted to a CO2 mixed gas cylinders other than a purpose made high pr...

Page 6: ...ng again Connect the gas tank to the unit WARNING Secure the gas tank with the chain to ensure the tank can not fall down Connect the keg connection as shown with a cleaning tank and clean the complete system as described in Sanitizing Product Coils Afterwards connect product tank to the keg connection Turn on the CO2 bottle and set the pressure gauge to the required equilibrium pressure 5 psi Tur...

Page 7: ... display will read Hit ms 100 Do not alter this value Press Portion 2 display will read Hold 020 Do not alter this value Press Portion 2 display will read Pint Timeout Do not alter this value Press Portion 2 display will read Jug timeout 40 0 Do not alter this value Press Portion 2 display will read Drain Time 03 0 Do not alter this value Press Portion 2 display will read Drain delay 100 Do not al...

Page 8: ...It is not possible to push the lever down if it is not slided on the tank correctly To remove keg simply pull lever up and slide it back CO2 Mixed Gas Change To change the CO2 tank remove the connection and the chain place new tank add the chain again before connecting the tank to the unit SERVICE INFORMATION FAULT REPAIRS There are NO user OPERATOR serviceable items inside the unit Maintenance mu...

Page 9: ...l allow completion of the last portion before stopping normal dispense operation Normal operation will automatically resume when new a product keg is connected to the system Cleaning Clean parts coming into contact with air and beverage the mouth of the tap for example on a daily basis The external faces of the unit should only be wiped down with a damp cloth Any cleaning materials should be non a...

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Page 12: ...Parts replacement ...

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Page 14: ...Technical data ...

Page 15: ...Wiring Schematic System Schematic ...

Page 16: ...NSER STVF 273 40 220055172 WATERBATH CR11 12 220055102S010 SHEET METAL HOUSING WATERBATH TRITON 250 43 147029434 EXPANSION VALVE TUC 4 53 58 0446 241 MAINS CABLE 7 141647307 CONTROL BOX CPL ICEBANK 11 142500520 ICEBANK PROBE 3 PIN 10 220055198 SUPPORT BRACKET ICEBANK PROBE CR11 27 220055712S003 TIE BAR AGITATOR CR7 25 220098234 RUBBER BUFFER AGITATOR 23 149550255 AGITATOR 5 1 CR 4 7 24 143350000 A...

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Page 19: ...to the need for similar controls on mobile portable installations To enable these controls to operate and ensure safe use of pressure dispense equipment it defines certain responsibilities for Authorised persons Competent persons owners and users of pressure systems Of these the most important is the Competent person who must have sound practical and theoretical knowledge of the pressure systems a...

Page 20: ...amination for Mobile Dispense system Using Top Pressure Gas Used in the storage and dispense of Draught Beers Wines and Ciders Written scheme number Prepared for Company Name Company Address Post Code Tel Fax By Dick Ward IMI Cornelius UK Ltd Tything Road Alcester Warks B49 6EU Tel 01789 763101 Fax ...

Page 21: ... System Types 1 Carbon Dioxide Pressure System 2 Carbon Dioxide Nitrogen Mixed Gas System Location of Records Address es of Record Locations Tel Fax Scope of this Written Scheme of Examination This Written Scheme of Examination applies to mobile pressure systems that ...

Page 22: ...e generic pressure systems used Section 2 Items of Plant not to be Examined under this Scheme Section two contains where appropriate items of plant within the pressure systems that are not subject to periodic examination under this written scheme Some of these items of plant may be subject to periodic examination under some other written scheme of examination Section 3 Preparation and Examination ...

Page 23: ...e defined within the Regulations SI 2000 No 128 as installed systems The pressure systems are also defined as assemblies of pressure equipment within the Pressure Equipment Regulations This gives exemption from regulations 4 and 5 1 and 4 of The Pressure Systems Safety Regulations A block diagram Figure 1 is used to describe the pressure system used within the specific model of mobile unit Table 1...

Page 24: ...ten scheme applies The competent person must be satisfied that this is so BLOCK CHARACTERISTICS Pressure Source CO2 Cylinder Mixed Gas Cylinder Primary Reducing System Primary Safety Valves Inlet max allowable pressure to suit pressure source Capacity max 66 litres minute with full cylinder Maximum allowable outlet pressure to secondary 150 psig for all gases Primary Inter stage Protection Protect...

Page 25: ...ssible and tested There is no requirement for further examination before the unit is put into use 3 2 Equipment Repairs on Site No major repairs should be undertaken on site Repairs to the pressure system should only be carried by competent trained service personnel 3 3 Examination by Replacement The specified parts of the pressure system in this mobile unit will be subject to examination by repla...

Page 26: ...hed parts must perform to the same operational parameters as the parts being replaced No modifications or adjustments shall be made to the parts or system unless specifically required by the specification Personnel Only competent trained personnel are allowed to carry out examination by replacement A record is to be kept of personnel deemed competent and trained for these duties and they should be...

Page 27: ...ritten Scheme A review by a competent person of this written scheme will take place annually If the review recommends any modifications to this written scheme the scheme will be so modified The following record of review will be kept Date of review State if modified yes or no Signature of competent person Section 5 Modifications Modifications to this written scheme Modifications to this written sc...

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