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FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.

This Instruction Manual Contains Important Safety
Information. 

Read THIS INSTRUCTION MANUAL
Carefully and understand ALL INFOR-
MATION Before Operating THIS Tool.

• Always operate, inspect and maintain

this tool in accordance with American National Stan-
dards Institute Safety Code of Portable Air Tools
(ANSI B186.1) and any other applicable safety codes
and regulations.

• For safety, top performance and maxi-
mum durability of parts, operate this tool
at 90 psig 6.2 bar max air pressure with
3/8" diameter air supply hose.

• Always wear impact-resistant eye and

face protection when operating or performing main-
tenance on this tool. Always wear hearing protection
when using this tool. 

• High sound levels can cause perma-
nent hearing loss. Use hearing protection
as recommended by your employer or
OSHA regulation.

• Keep the tool in efficient operating condition.

• Operators and maintenance personnel must be physi-

cally able to handle the bulk, weight and power of this
tool.

• Air under pressure can cause severe
injury. Never direct air at yourself or
others. Always turn off the air supply,
drain hose of air pressure and detach
tool from air supply before installing, re-
moving or adjusting any accessory on

this tool, or before performing any maintenance on
this tool. Failure to do so could result in injury. Whip
hoses can cause serious injury. Always check for
damaged, frayed or loose hoses and fittings, and re-

place immediately. Do not use quick
detach couplings at tool. See instructions
for correct set-up.

• Air powered tools can vibrate in use.
Vibration, repetitive motions or uncom-

fortable positions over extended periods of time may
be harmful to your hands and arms. Discontinue use
of tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.

• Place the tool on the work before starting the tool. Do

not point or indulge in any horseplay with this tool.

• Slipping, tripping and/or falling while operating air

tools can be a major cause of serious injury or death.
Be aware of excess hose left on the walking or work
surface.

• Keep body working stance balanced and firm. Do not

overreach when operating the tool.

• Anticipate and be alert for sudden
changes in motion during start up and
operation of any power tool.

• Do not carry tool by the hose. Protect
the hose from sharp objects and heat.

• Tool shaft may continue to rotate briefly after throttle is

released. Avoid direct contact with accessories during
and after use. Gloves will reduce the risk of cuts or
burns.

• Keep away from rotating end of tool. Do not wear jew-

elry or loose clothing. Secure long hair.
Scalping can occur if hair is not kept
away from tool and accessories. Chok-
ing can occur if neckwear is not kept
away from tool and accessories.

• Drill bits can bind suddenly and cause rotation of the

work piece or tool, causing injury to arms and/or
shoulders. Enough torque is generated to cause falls.
Always use sharp bits. Use less downward pressure at
breakthrough.

• Do not lubricate tools with flammable or volatile liquids

such as kerosene, diesel or jet fuel.

• Do not force tool beyond its rated capacity.

• Do not remove any labels. Replace any damaged labels.

• Use accessories recommended by Cornwell Tools.

2

CAT-5000HD

01/14/04

CAT-5000HD_op_man_011404  1/21/04  9:45 AM  Page 2

Summary of Contents for CAT-5000HD

Page 1: ...t created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depe...

Page 2: ...Air powered tools can vibrate in use Vibration repetitive motions or uncom fortable positions over extended periods of time may be harmful to your hands and arms Discontinue use of tool if discomfort tingling feeling or pain occurs Seek medical advice before resuming use Place the tool on the work before starting the tool Do not point or indulge in any horseplay with this tool Slipping tripping an...

Page 3: ...ing 2 207 Steel Ball 2 208 Ratchet Pawl 1 209 Dowel Pin 1 210 Thrust Washer 1 211 RS5000HD211 Yoke 1 212 Retaining Ring 1 213 RS5000HD213 Drive Bushing 1 214 RS5000HD214 Crank Shaft 1 215 RS5000HD215 Needle Bearing 1 216 RS5000HD216 Ratchet Housing 1 217 RS5000HD217 Bushing 1 218 RS5000HD218 Planet Cage Assembly 1 220 RS5000HD220 Planet Gear 3 221 RS5000HD221 Lock Ring 1 222 RS5000HD222 Internal G...

Page 4: ...ible tool to socket hook up Every connection absorbs energy and reduces power Troubleshooting Other factors outside the tool may cause loss of power or erratic action Reduced compressor output excessive drain on the air line moisture or restrictions in air pipes or the use of hose connections of improper size or poor conditions may reduce air supply Grit or gum deposits in the tool may cut power a...

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