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CAT355HD 

rev. 02/05/16

TROUBLESHOOTING

Other factors outside the tool may cause loss of power or erratic action. 
Reduced compressor output, excessive drain on the air line, moisture or 
restrictions in air pipes or the use of hose connections of improper size or poor 
conditions may reduce air supply.  If  outside conditions are in order, and the 
tool still performs erratically, disconnect tool from hose and take tool to your 
nearest Cornwell authorized service center.

OPERATION

Locate center of new hole by using a center punch. Place drill bit tip in punch 
mark. Hold drill square with work and start motor. Apply steady, even pres sure. 
Do not force. Too much pressure can cause bit to break or over heat. Too little 
pressure will keep bit from cutting and cause it to overheat.  Reduce pres sure 
just before bit cuts through the work. When bit has pen e trat ed work and is 
spin ning freely, take it from the work while the motor is run ning, then turn off 
drill. If the drill jams in the work, release throttle immediately.  
Dis con nect the drill before re mov ing bit and de ter min ing cause of  
trou ble. Do not attempt to free the bit by starting and stopping the motor.

WARRANTY COVERAGE

Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE (1) YEAR  

from the date of original retail purchase. Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace any part of 

the product(s) that proves defective by reason of improper workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, 
repair, or modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell Authorized Warranty Center. 

WARRANTY SERVICE

In order to have your tool repaired, return the tool to any Cornwell Au 

tho 

rized Warranty Center, freight pre 

paid. Please include a copy of your  

proof of pur chase and a brief de scrip tion of the prob lem. The tool will be inspected and if any part or parts are found to be de fec tive in ma te ri al or  
work man ship, they will be re paired free of charge, and the re paired tool will be re turned to you freight pre paid.

EXCLUSIONS AND LIMITATIONS

THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL 
OR WRITTEN, EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY 
APPLICABLE LAW, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED 
WARRANTIES UNDER THIS LIMITED WARRANTY, ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL 
DAMAGES BASED UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT 
LIMITATION, EXPENSES, LOST REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE 
PURCHASE, USE OR INABILITY TO USE THE CORNWELL PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied warranties or 

conditions, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary 

by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a  
warranty plan. 

Cornwell Quality Tools Company

667 Seville Road  •  Wadsworth, OH  44281-1094

Figure 2

Air Inlet

Drain Daily 

Regulator 

Oiler 

Quick Coupler 

Leader 

Hose 

  

Nipple 

 Do Not Install

Quick Coupling

Here

  

  

 

Nipple 

  

Filter 

  

 

Air Supply 

  

 

Whip Hose 

AIR SUPPLY

Tools of this class operate on a wide range of air pressures. 

 

It is recommended that air pressure measures 90 psig at the tool with the trig-
ger fully depressed and no load applied to the tool. Higher pressure (over 90 
psig; 6.2 bar) raises performance beyond the rated capacity of the tool, which 
will shorten tool life and could cause injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in the air line will 
cause damage to the tool. Drain water from air lines and compressor prior to 
running tool daily. Clean the air inlet filter screen weekly. The 

 

recommended hookup procedure can be viewed in the above figure.
The air inlet used for connecting air supply has standard 1/4" NPT. Line pres-
sure should be increased to compensate for unusually long air hoses (over 25 
feet). Minimum hose diameter should be 3/8" I.D. and fittings should have the 
same inside dimensions and be tightly secured. Ensure an accessible emer-
gency shut off valve has been installed in the air supply line and make others 
aware of its location.

Ensure an accessible emergency shut off valve has been installed in the air 
supply line and make others aware of its location.

LUBRICATION

Lubricate the air motor daily with high quality air tool oil. If no air line oiler is 
used, run 1/2 oz. of oil through the tool. The oil can be squirted into the tool air 
inlet or into the hose at the nearest connection to the air supply, then run the 
tool. A rust inhibitive oil is acceptable for air tools.

After an air tool has been lubricated, oil will discharge through the exhaust port 
during the first few seconds of operation. The exhaust port must be covered 
with a towel before applying air pressure to prevent serious injury.

WARNING

WARNING

Summary of Contents for CAT355HD

Page 1: ...s type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Chuck Size 1 2 Rated Horsepower 0 5 h p Max Torque 8 1 ft lbs Free Speed 800 RPM Average Air Consumption 3 4 cfm Sound Pressure Level 82 dBA Vibration Level M S2 0 4 M S2 Overall Len...

Page 2: ...correct set up Keep tool out of reach of children Air powered tools can vibrate in use Vibration repetitive motions or uncomfortable positions over extended periods of time may be harmful to your hands and arms Discontinue use of tool if discomfort tingling feeling or pain occurs Seek medical advice before resuming use Slipping tripping and or falling while operating air tools can be a major cause...

Page 3: ...RANTY ALL SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE TORT OR ANY OTHER LEGAL THEORY SUCH DAMAGES INCLUDE WITHOUT LIMITATION EXPENSES LOST REVENUES LOST SAVINGS...

Page 4: ...nt End Plate 1 20 RS70420N Pinion Gear 1 21 RS79421N Center Gear 1 22 RS79522 Internal Gear 2 Ref Item DESCRIPTION QTY 23 RS355HD23 Planet Gear Incl 25 6 24 Pin Incl w 26 32 6 25 Needle Bearing Incl w 23 6 26 RS79426N Work Spindle Incl 24 1 27 RS221RA32 Ball Bearing 6002ZZ 2 28 RS25536A Clamp Nut 1 29 RS182729A Washer 1 30 RS25535A 1 2 Industrial Keyless Chuck 1 31 RS355HD31 Screw M5x30 1 32 RS794...

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