background image

4

14

 

TEST

RUNNING

 

THE

 

MACHINE

 

 

Test

running

 

this

 

machine

 

can

 

ensure

 

good

 

machine

 

performance

 

in

 

the

 

future.

 

We

 

suggest

 

you

 

run

 

the

 

following

 

tests

 

on

 

the

 

machine

 

before

 

first

 

use:

 

 

Testing

 

machine

 

performance:

 

Turn

 

on

 

the

 

power

 

and

 

run

 

a

 

basic

 

performance

 

test

 

after

 

you

 

finish

 

installing

 

the

 

machine.

 

Follow

 

these

 

steps

 

to

 

test

 

machine

 

performance:

 

Step

 

1

 

 

Disassemble

 

shipping

 

brackets

 

and

 

bolts.

  

Step

 

2

 

 

Turn

 

on

 

the

 

relay

 

switch

 

in

 

the

 

control

 

box.

  

Step

 

3

 

 

Elevate

 

the

 

saw

 

bow.

 

(If

 

your

 

coolant

 

pump

 

is

 

in

 

reverse

 

and

 

the

 

machine

 

cannot

 

run,

 

please

 

change

 

the

 

electrical

 

phase.)

 

Step

 

4

 

 

Remove

 

the

 

rust

prevention

 

grease

 

with

 

cleaning

 

oil

 

or

 

kerosene.

 

Step

 

5

 

 

Start

 

the

 

coolant

 

pump.

 

Step

 

6

 

 

Test

 

these

 

functions

 

under

 

manual

 

mode:

  

 

vise

 

clamping/unclamping

 

 

saw

 

bow

 

ascending/descending

 

 

 

CUTTING

 

OPERATION

 

 

Step

 

1

 

 

Check

 

before

 

you

 

cut

 

 

Power:

 

Check

 

the

 

voltage

 

and

 

frequency

 

of

 

your

 

power

 

source.

  

 

Coolant:

 

Check

 

if

 

you

 

have

 

sufficient

 

coolant

 

in

 

the

 

tank.

 

 

Hydraulic:

 

Check

 

if

 

you

 

have

 

sufficient

 

(at

 

least

 

two

thirds

 

or

 

higher)

 

hydraulic

 

oil.

  

 

Workbed:

 

Check

 

if

 

there

 

is

 

any

 

object

 

on

 

the

 

feeding

 

bed

 

that

 

may

 

cause

 

interference.

 

 

Blade:

 

Check

 

the

 

blade

 

teeth

 

and

 

make

 

sure

 

there

 

is

 

no

 

worn

 

out

 

teeth

 

along

 

the

 

blade.

 

 

Light:

 

Check

 

the

 

work

 

lamp

 

or

 

laser

 

light

 

(optional)

 

and

 

make

 

sure

 

there

 

is

 

sufficient

 

lighting.

 

 

Roller:

 

Check

 

all

 

the

 

rollers

 

on

 

the

 

front

 

and

 

rear

 

workbed

 

can

 

roll

 

smoothly.

 

 

Saw

 

bow:

 

Check

 

the

 

saw

 

bow

 

to

 

see

 

if

 

it

 

can

 

be

 

elevated

 

and

 

lowered

 

smoothly.

 

Step

 

2

 

 

Place

 

your

 

workpiece

 

onto

 

the

 

workbed

 

manually

 

or

 

by

 

using

 

a

 

lifting

 

tool

 

e.g.

 

a

 

crane.

 

Before

 

loading,

 

make

 

sure

 

the

 

vises

 

are

 

opened

 

to

 

at

 

least

 

wider

 

than

 

the

 

width

 

of

 

the

 

workpiece.

 

Step

 

3

 

 

Position

 

your

 

workpiece.

  

Step

 

4

 

 

Clamp

 

the

 

workpiece.

 

Step

 

5

 

 

Turn

 

the

 

cutting

 

pressure

 

control

 

knob

 

to

 

adjust

 

cutting

 

pressure

 

according

 

to

 

the

 

material.

 

Step

 

6

 

 

Adjust

 

blade

 

descend

 

speed

 

control

 

knob

 

to

 

obtain

 

a

 

suitable

 

blade

 

descend

 

speed

 

for

 

your

 

material.

 

Step

 

7

 

 

Start

 

running

 

the

 

blade.

 

Summary of Contents for SH-3026L

Page 1: ...COSEN SAWS SH 3026L Semi Automatic Horizontal Bandsaw Non CE Model Instruction Manual The Pinnacle of Cutting Performance Cosen Mechatronics Co Ltd ...

Page 2: ......

Page 3: ...hone 31 77 7600280 fax 31 77 7600288 For China email service cosensaws cn phone 86 152 50127815 Instruction Manual SH 3026L Semi Automatic Horizontal Bandsaw Ver 2 2016 7 4 2013 by COSEN MECHATRONICS CO LTD No part of this publication may be photocopied or otherwise reproduced without the prior written permission of COSEN Printed in Taiwan FROM THE MANUFACTURER Thank you for your purchase of COSEN...

Page 4: ...ials Never adjust the wire brush or remove chips while the saw blade is still running It is extremely dangerous if hands or clothing are caught by the running blade Never touch the running saw blade with gloves or not It is dangerous if your hands clothing or gloves are caught by the running blade Stop the saw blade before you clean the machine It is dangerous if hands or clothing are caught by th...

Page 5: ...fication 2 3 Floor Plan 2 4 Section 3 Moving Installation 3 1 Location Environment 3 1 Unpacking Inspecting 3 2 Lifting 3 3 Illustration Lifting Points 3 5 Removing Shipping Bracket 3 6 Cleaning 3 6 Installing 3 6 Supplying Hydraulic Oil 3 6 Supplying Coolant 3 7 Connecting Electric Power 3 7 Leveling 3 8 Anchoring the Machine 3 9 Installing Roller Table Optional 3 9 Installing Fire Control Device...

Page 6: ...ical Circuit Diagrams 5 1 Section 6 Hydraulic System 6 1 Hydraulic Diagrams 6 1 Section 7 Bandsaw Cutting A Practical Guide 7 1 Introduction 7 1 Saw Blade Selection 7 1 Some Sawing Practices 7 4 Saw Pitch Selection 7 4 Material Size and Saw Pitch 7 4 Section 8 Maintenance Service 8 1 Introduction 8 1 Basic Maintenance 8 1 Maintenance Schedule 8 1 Before Beginning a Day s Work 8 1 After Ending a Da...

Page 7: ...neral Troubles Solutions 9 2 Minor Troubles Solutions 9 3 Motor Troubles Solutions 9 3 Blade Troubles Solutions 9 4 Sawing Problems Solutions 9 5 Re Adjusting the Roller Table 9 6 Section 10 Parts 10 1 Spare Parts Recommendations 10 1 Parts List 10 2 Section 11 Warranty 11 1 Warranty 11 1 ...

Page 8: ......

Page 9: ...he machine or part of its functions These important safety instructions do not cover all possible situations that might occur It is your responsibility to take caution and follow procedures stated in this manual when installing maintaining and operating your machine Cosen will not be liable for damages resulting from improper use SAFETY INSTRUCTIONS What the icons and signs in this user manual mea...

Page 10: ...rate while under the influence of drugs alcohol or medication All users must read it before performing any activity on the machine such as replacing the saw band or doing regular maintenance Some personal protective equipment is required for the safe use of the machine e g protection goggles Keep blade protection cover and wheel covers in place and in working order Use recommended accessories Impr...

Page 11: ... safeguard devices under any circumstances except when servicing the machine Even skilled service technicians should still take cautions when performing repairs or service on the machine with any of these protectors removed It is the responsibility of the user to make sure all these elements are not lost and damaged Take note of the following main moving parts on the machine prior to and during ma...

Page 12: ...o assure that the machine will stop whenever the wheel covers are open This device is to protect users from being cut by the running saw blades Among all these safety switches some of them are used to protect the users and some of them are used to prevent damage to saw blades the workpiece and the machine itself etc We have taken every precaution to prevent injury or damage and to provide safe and...

Page 13: ...1 5 Illustration Emergency Stop Emergency Stop Button ...

Page 14: ...hine or on the accessories DANGER Running Blade Blade runs through this area Keep your hands away from a running blade to avoid severe injury The arrow indicates direction of the blade Cutting Hazard KEEP COVER CLOSED KEEP HAND OFF while the blade is running Turn power off before opening cover Failure to follow the warning can result in severe injury Hazardous Voltage TURN POWER OFF before servici...

Page 15: ...1 7 Illustration Safety Labels ...

Page 16: ...he prescribed maintenance schedule Refer to Section 8 2 If maintenance does not seem to solve the problem follow the troubleshooting procedures under Section 9 CE COMPLIANCE Cosen s CE model is designed to satisfy regulations of the Council Directive on the approximation of the laws of the Member States relating to machinery 2006 42 EC Annex I Essential health and safety requirements relating to t...

Page 17: ...tically when the saw blade is broken protecting both the operator and the machine Convenience High Performance The machine is designed in the way that the operation and adjustment can be easily performed The machine will stop automatically when out of stock Dual valve system is designed to achieve optimal cutting performance with the simple setting of feed rate and perspective cutting pressure for...

Page 18: ...on Hydraulic with automatic blade breakage detection Guide Interchangeable tungsten carbide Cleaning Steel wire brush with flexible drive shaft driven by main motor Motor Output Saw Blade 5 HP 3 75 kW Hydraulic 1 HP 0 75 kW Coolant Pump 1 8 HP 0 1 kW Tank Capacity Hydraulic 25 L 6 6 gal Coolant 40 L 10 57 gal Workbed Height 790 mm 31 1 in Net Weight 1 130 kg 2 500 lb Floor Space W x D x H 2 000 x ...

Page 19: ...2 3 MACHINE PARTS IDENTIFICATION Drive wheel Guide arm Idle wheel Electrical compartment Wire brush Control panel Pulley cover ...

Page 20: ...2 4 FLOOR PLAN Machine top view Machine front view ...

Page 21: ...2 5 Machine front view ...

Page 22: ......

Page 23: ...nd inspection Refer to Section 2 General Informattion for machine dimensions and floor space Environment Well lighted 500 lumen at minimum Floor kept dry at all times in order to prevent operators from slipping Away from direct exposure to the sunlight Room temperature between 5 C to 40 C Humidity level kept at 30 95 without condensation to avoid dew on electric installation and machine Away from ...

Page 24: ...attention to machine surface equipments furnished and the electrical and hydraulic systems for damaged cords hoses and fluid leaks In the event of damage caused during shipping please contact your dealer and consult about filing a damage claim with the carrier Your machine comes in with a set of tools for you to maintain the machine The accessories furnished are as follows 1 Tool box 1 pc 2 Grease...

Page 25: ...rform the job You must use tools and equipment with the proper tensile strength and use proper method when moving your machine Apply the wire rope sling to the lifting hooks on the four ends of the machine Refer to Illustration Lifting Points for exact locations Slowly lift the machine Be sure to protect the machine from impact or shock during this procedure Also watch out your own fingers and fee...

Page 26: ...lified forklift operator to perform the job You must apply proper forklift technique to avoid damage to the machine Make sure the forks are able to reach in at least 2 3 of the machine depth You must keep the machine balanced at all times Make sure the forks are centered before use Illustration only Please follow user guide of your forklift 3 Use rolling cylinders You can use rolling cylinders to ...

Page 27: ...3 5 Illustration Lifting Points Minimum weight capacity for each wire rope 1 5 ton Total number of wire ropes required 4 ...

Page 28: ... surfaces that are prone to rust Do not remove the rust preventive grease with a metal scraper and do not wipe the painted surfaces with solvent as doing so would damage surface paint INSTALLING Cosen s bandsaw machine is relatively easy to install Follow these six easy steps to install your machine Supplying hydraulic oil Open the filler cap and fill the hydraulic oil tank to above 2 3 or full le...

Page 29: ...rician make the electrical connections If the power supply voltage is different from the transformer and motor connection voltage shown on the label attached to the electrical compartment of the machine contact COSEN or your agent immediately Connect to power supply independently and directly Avoid using the same power supply with electric spark machines such as electric welder Unstable electric t...

Page 30: ... panel will come on 8 Pull to unlock the Emergency Stop button and press the hydraulic ON button to start the hydraulic motor 9 Make sure the sawing area is clear of any objects Start the blade and check the blade rotation If the electrical connections are made correctly the blade should run in a counterclockwise direction If not shut the hydraulics off turn off the machine as well as the shop cir...

Page 31: ...ling bolts Installing fire control device Install a fire extinguisher or any other fire control device in the shop in case a fire breaks out RELOCATING We recommend you follow these procedures when relocating or shipping your machine to other place 1 Descend the saw frame to its lowest position then turn off the power 2 Fix the saw frame using the shipping bracket that originally came with the mac...

Page 32: ......

Page 33: ...E OPERATING CONTROL PANEL STANDARD ACCESSORIES OPTIONAL ACCESSORIES UNROLLING INSTALLING THE BLADE ADJUSTING WIRE BRUSH ADJUSTING COOLANT FLOW ADJUSTING BLADE SPEED BREAKING IN THE BLADE TEST RUNNING THE MACHINE CUTTING OPERATION TERMINATING A CUTTING OPERATION ...

Page 34: ...material in place before cutting long workpieces Always make sure the material is clamped firmly in place before starting to cut Do not remove jammed or cut off pieces until the blade has come to a full stop Keep fingers away from the path of the blade Protection devices should be in place at all times For your own safety never remove these devices Disconnect machine from the power source before m...

Page 35: ...he material is flammable Never take your eyes off the machine while in operation Cutting fluid For cooling and lubrication purpose we recommend you use water soluble cutting fluids The following table lists out its pros and cons for your reference Pro Con Have a high cooling effect Not flammable Economical Does not require cleaning of the cut products Remove machine paint Lose its rust protection ...

Page 36: ...rator must fully understand the function of each switch and button before operating the machine No Name No Name 1 Power indicator lamp 7 Saw bow down button 2 Hydraulic start button with built in lamp 8 Blade speed control knob 3 Emergency stop button 9 Vise clamp open switch 4 Blade speed indicator 10 Last cut switch 5 Blade start button with built in lamp 11 Coolant on off switch 6 Saw bow up bu...

Page 37: ...re is any question regarding the indicator please contact the local agent 5 Saw blade start button with built in lamp Press this button to start the blade drive motor The button lights up when pressed If the vise is not clamped saw blade cannot start When saw blade is running the coolant pump will start automatically 6 Saw bow up button When this button is pressed for more than 3 seconds the saw b...

Page 38: ...n the switch to the left to turn off the coolant Turn the switch to the right to turn on the coolant Blade Descend Pressure and Speed The part of control panel is where cutting pressure and saw bow descend speed can be adjusted Cutting pressure and speed control panel 1 Cutting pressure control knob This pressure control knob is used to adjust the cutting pressure of the blade Turning the knob clo...

Page 39: ...ade speed the speed motion detector also functions as a safety device The speed motion detector protects operators and the machine by preventing blade overloads and consequent damages if a saw blade breaks or skids Once blade breakage or slippage is detected the drive wheel will stop in 10 seconds Inverter This inverter is installed inside the electrical compartment It is used to control and stabi...

Page 40: ...lly from the control panel Coolant can be used to wash off chips as well as providing cooling during cutting Wire brush assembly The wire brush is driven by the hydraulic motor Wire brush can remove the chips to prolong the blade life Keep your hands away from the wire brush and transmission shaft Turn off the power before cleaning the wire brush Work lamp The work lamp is installed on top of the ...

Page 41: ...uide help saw bow ascend and descend smoothly Upper and lower limit switch Adjust upper and lower knob screws to set the upper and lower limit switch position Guide arm Clamp the material with the vise and start cutting The guide arm will move toward the movable vise until the stopper of guide arm contacts the bar of vise This is to make sure the guide arm stop at the most suitable position for th...

Page 42: ...uring cutting As a regular maintenance remove the chip conveyor and clean all chip deposits inside UNROLLING INSTALLING THE BLADE Always wear leather gloves and protection glasses when handling a blade Unrolling the blade Please follow the procedures illustrated below Unroll and roll the blade ...

Page 43: ...rn the tension controller handle from to position to release tension The idle wheel will then move slightly toward the direction of the drive wheel Step 5 Open the idle and drive wheel covers Step 6 Press the Blade Clip device to hold onto the blade This device makes blade changing easy and feasible even with only one operator available Step 7 Loosen the left and right carbide inserts by loosening...

Page 44: ...o position to obtain blade tension Step 15 Make sure the sides of the blade are in close contact with the carbide inserts and then tighten the left and right carbide inserts by tightening the lock nut Step 16 Gently close the idle and drive wheel covers Step 17 Press the saw blade start button to start the blade Allow the blade to run for a few rotations then press the saw bow up button to elevate...

Page 45: ... 0 position Step 2 Press the saw blade start button to start the blade Step 3 Turn the blade speed control knob to adjust the blade speed The blade speed should be adjusted based on the size and the material of the workpiece BREAKING IN THE BLADE When a new saw blade is used be sure to first break in the blade before using it for actual extended operation Failure to break in the blade will result ...

Page 46: ...your power source Coolant Check if you have sufficient coolant in the tank Hydraulic Check if you have sufficient at least two thirds or higher hydraulic oil Workbed Check if there is any object on the feeding bed that may cause interference Blade Check the blade teeth and make sure there is no worn out teeth along the blade Light Check the work lamp or laser light optional and make sure there is ...

Page 47: ...fter the entire cutting job is completed elevate the saw bow to the top and open the vises to remove the workpiece Step 11 Clean the workbed by removing chips and cutting fluids Step 12 Lower the saw bow to a proper position then turn off the power TERMINATING A CUTTING OPERATION STOP To terminate a cutting operation press either the saw bow up button or the emergency stop button The saw blade wil...

Page 48: ......

Page 49: ...5 1 Section 5 ELECTRICAL SYSTEM ELECTRICAL CIRCUIT DIAGRAMS The following diagrams are Control panel layout Circuit board layout Power supply layout PLC input output layout ...

Page 50: ...5 2 ...

Page 51: ...5 3 ...

Page 52: ...5 4 ...

Page 53: ...5 5 ...

Page 54: ......

Page 55: ...6 1 Section 6 HYDRAULIC SYSTEM HYDRAULIC CIRCUIT DIAGRAM ...

Page 56: ...6 2 ...

Page 57: ...s Your machine has all these features to provide a better service for you The saw blade is guided through the cutting area by roller guides to keep it straight as it comes off the driving wheels The precision carbide inserted guides then hold the blade securely and accurately throughout the sawing process The tension of the saw blade is adjusted through the tensioning device on the strong saw bow ...

Page 58: ...g is determined by the hardness of the material and its thickness in cross section Tooth set prevents the blade from binding in the cut It may be either a regular set also called a raker set or a wavy set The regular or raker set is most common and consists of a pattern of one tooth to the left one tooth to the right and one which is straight or unset This type of set is generally used where the m...

Page 59: ...recognize for example that rollers are considered as a pivotal contact Whereas carbide faces could be considered as anchored supports A more complete deviation including band tension and guide design is included in Roark s handbook Formula for stress and strain Blade selection There are different types of blades available Please contact a bandsaw blade manufacturer for advice Blade speed and feed ...

Page 60: ...have at least three teeth in contact with the material being cut Material Size and Saw Pitch Anytime during the cutting operation at least three teeth must be in contact with the material being cut Figure 7 4 shows some sawing practices SAWING PRACTICES CORRECT INCORRECT several teeth contact work teeth strike sharp edge Coarse teeth clear chips freely Teeth too fine for large solids Three or more...

Page 61: ... 1 4 100 250mm 4 10 8 10 TPI Teeth per inch 6 8 TPI 3 4 TPI Structurals STYLE up to 10 mm 3 8 10 20mm 3 8 3 4 above 20mm 3 4 10 8 TPI 8 10 TPI 6 8 TPI Solid Bundle STYLE up to 20 mm 3 4 20 80mm 3 4 3 1 4 above 80mm 3 1 4 8 10 TPI 2 8 TPI 4 6 TPI ...

Page 62: ......

Page 63: ...e and longer life of the band saw machine a maintenance schedule is necessary Some of the daily maintenance usually takes just a little time but will give remarkable results for the efficient and proper operation of cutting BASIC MAINTENANCE It is always easy and takes just a little effort to do the basic maintenance But it always turns out to be a very essential process to assure the long life an...

Page 64: ...lade is properly clamped by the left and right inserts 5 Please check the wire brush for proper contact with the saw blade Replace the wire brush if it is worn out After ending a day s work Please remove saw chips and clean the machine with discharging the cutting fluid when work has been completed Do not discharge cutting fluid while the saw blade is operating because it will cause severe injury ...

Page 65: ...wer 2 Ambient temperature 5 40 3 Relative humidity 30 95 without condensation 4 Atmosphere use a plastic canvas to cover machine to avoid excessive dust acid fume corrosive gases and salt 5 Avoid exposing to direct sunlight or heat rays which can change the environmental temperature 6 Avoid exposing to abnormal vibration 7 Must be connected to earth TERMINATING THE USE OF THE MACHINE Waste disposa...

Page 66: ... of using Change it every year Regularly Omala oil HD220 Mobil Gear 630 Hydraulic system Inspect half a year Change oil every year Regularly Shell Tellus 32 Mobil DTE oil Light Hydraulic 24 Bearing Inserts Oil with lubricant but not excess Daily Shell R2 Band wheel Oil with lubricant but not excess Weekly Cylinder Oil with lubricant but not excess 6 Monthly Wire brush Oil with lubricant but not ex...

Page 67: ...ble the machine from operating Generally speaking the system troubles in this machine model can be classified into three types namely GENERAL TROUBLES MOTOR TROUBLES and BLADE TROUBLES Although you may have other troubles which can not be recognized in advance such as malfunctions due to the limited life span of mechanical electric or hydraulic parts of the machine COSEN has accumulated enough exp...

Page 68: ...er to Operating Instructions Adjusting Feed Excessive blade speed Refer to Operating Instructions Speed Selection Improper blade selection Refer to Operating Instructions Blade Selection Cannot make square cut Dull blade Replace blade Guide rollers not adjusted properly Refer to Adjustments Rear vise jaw not adjusted properly Set fixed vise jaw 90 to blade Excessive head pressure Reduce head press...

Page 69: ... Install correct fuses or circuit breakers Motor fail to develop full power Power output of motor decreases rapidly with decrease in voltage at motor terminals Power line overloaded with lights appliances and other motors Reduce the load on the power line Undersize wires or circuit too long Increase wire sizes or reduce length of wiring General overloading of power company s facilities Request a v...

Page 70: ...n drive wheel while cutting Wheels out of line Adjust wheels Blade line Run out or Run in Guides out of line For a straight and true cut realign guides check bearings for wear Excessive pressure Conservative pressure assures long blade life and clean straight cuts Support of blade insufficient Move saw guides as close to work as possible Material not properly secured in vise Clamp material in vise...

Page 71: ...lamped workpiece Check and correct Excessively hard material surface Soften material surface Excessive cutting rate Reduce cutting rate Non annealed workpiece Replace with suitable workpiece Insufficient or lean cutting fluid Add fluid or replace Vibration near machine Relocate machine Non water soluble cutting fluid used Replace Air in cylinder Bleed air Broken back up roller Replace Use of non s...

Page 72: ...to attain the horizontal balance leveling between the roller table and the machine frame 2 Ensure that the machine frame is not struck by the loaded material on the feeding table 3 Check the leveling by the measuring tool 4 After finished the adjusting fix the roller table If the feeding table and the machine frame are not positioned under the horizontal balance the loaded material may be going up...

Page 73: ...owing table lists the common spare parts we suggest you purchase in advance Part Name Part Name Saw blade Coolant tank filter Wire brush Steel plates Carbide inserts Rollers Bearings Belt Hydraulic tank leak proof asbestos Duster seal Rubber washer Oil seal O ring Snap ring Drive wheel Idle wheel ...

Page 74: ...29 5 28 6 16 3 36 37 20 4 27 24 2 21 7 33 34 14 25 32 38 26 10 BASE ASSEMBLY SH 3026L 2015 12 9 S3026 10000 底座組 SERIES PART LIST 10 2 ...

Page 75: ...17 39 19 41 11 35 12 9 15 31 30 18 22 23 13 40 1 8 2015 12 9 BASE ASSEMBLY SH 3026L S3026 10000 底座組 SERIES PART LIST 10 3 ...

Page 76: ...AHA 0136 Coolant pump fixed seat cover 冷卻幫浦固定座蓋 1 8 AHA 0139 Filter 水相通管濾網 小 1 9 AHC 0153 Base stand adjusting bolt 底座調整螺桿 4 10 AHC 0161 Lifting ear 吊耳 2 11 AHC 1424 Right bracket 托架右板 1 12 AHC 1437 Supporter 托架支持板 1 13 AHC 1625 Roller 滾輪 2 14 AHG 0138A Fitting seat 水管接頭座 1 15 AHR 1055 Table stand pad 底座墊塊 4 16 C250H 1006 Oil tank gasket 油箱蓋防漏橡膠 1 17 C260L 2003 Bed steel plate 1 床面鋼板 一 1 18 C260L ...

Page 77: ...shaft 滾輪固定座 4 23 PP 14275 Bearing 軸承 6205ZZ 4 24 PP 14510 Bearing 軸承 2303 1 25 PP 21030 Oil sight gauge 油面計 1 26 PP 21030A Water Gauge 水面計 3 1 27 PP 32081 CE Pump 浸水幫浦 過濾式 CE 1 8HP 1 28 PP 90857 Hydraulics tank cover nut 油箱蓋螺帽 1 29 S3026 1001 Base 底座 1 30 S3026 1028 Cover 除屑口遮板 1 31 S3026 1041 Chip collector 集屑板 1 32 S3026 1043 Base catchment plate 底座集水板 1 33 S3026 1059 Right rear cover 右後蓋 1 34 S...

Page 78: ...TEM PART NO PART NAME PART NAME IN CHINESE PART SPEC QTY NOTE 37 S3026 11400 Height control assembly 高度控制組 1 38 S3026 13000 Control box assembly 控制箱組 1 39 S3026 22000 Vise assembly 虎鉗組 1 40 S3026 40000 Chip conveyor assembly 除屑機組 1 41 S4030 1211 Bracket movable side fence 托架活動側板 1 10 6 ...

Page 79: ...6 5 4 1 2 3 7 8 9 SH 3026L 2015 12 4 COLUMN ASSEMBLY S3026 11000 立柱組 SERIES PART LIST 10 7 ...

Page 80: ... 1 C260L 1101B Main shaft 大主軸 1 2 C260L 1124A Sub shaft limit bar 小軸線動桿 1 3 S3026 1121 Sub column 小立柱 1 4 C260L 1131A Cross beam 橫樑 1 5 PP 14271 Bearing 軸承 6201ZZ 2 6 C260L 1125A Limit switch seat 小軸限動座 1 7 C260L 1128A Breaing pin 小軸軸承銷 2 8 PP 52085 Snap ring 扣環 S12 2 9 PP 92020B Linear guide and sliding block 滑軌滑塊 MSB25S2SSFC R650 25 25N 2 10 8 ...

Page 81: ...1 4 3 2 HEIGHT CONTROL ASSEMBLY SH 3026L 2015 12 8 S3026 11400 高度控制組 SERIES PART LIST 10 9 ...

Page 82: ...控制組 SERIES PART LIST S3026 11400 高度控制組 ITEM PART NO PART NAME PART NAME IN CHINESE PART SPEC QTY NOTE 1 PP 53010 Screw 梅花螺絲 M8 x 25L 2 2 SGG 1035 Upper limit rod 上限滑桿 1 3 SGG 1036 Upper limit rod seat 上限滑桿座 1 4 SGG 1037 Upper limit sliding block 上線滑塊 2 10 10 ...

Page 83: ...SH 3026L 2015 12 8 CONTROL BOX ASSEMBLY S3026 13000 控制箱組 SERIES PART LIST 5 1 3 4 2 10 11 ...

Page 84: ...Y NOTE 1 AGB 70801 NC Control box 控制箱 1 2 AGB 70802B Flow control valve panel 流量閥面板 1 3 AGB 70803B Flow valve base plate 流量閥底板 1 4 C7656 1302 Circuit board 線路板 1 5 S3026 1321 Control panel 控制面板 1 CONTROL BOX ASSEMBLY SH 3026L 2015 12 8 S3026 13000 控制箱組 SERIES PART LIST 10 12 ...

Page 85: ...3 2 5 4 1 VISE ASSEMBLY SH 3026L 2015 12 8 S3026 22000 虎鉗組 SERIES PART LIST 10 13 ...

Page 86: ...2000 虎鉗組 ITEM PART NO PART NAME PART NAME IN CHINESE PART SPEC QTY NOTE 1 AHA 0122B Fixed nut 固定螺絲 二 4 2 AHC 0230 Front fixed vise 前固定虎鉗 1 3 S3026 2203 Front fixed vise 前固定虎鉗 後 1 4 S3026 2207 Movable vise 活動虎鉗 1 5 S3026 2315 Vise hydraulic cylinder fixed seat 虎鉗油缸固定座 1 10 14 ...

Page 87: ...SH 3026L 2015 12 10 SAW BOW ASSEMBLY S3026 30000 鋸弓組 SERIES PART LIST 9 11 26 23 30 1 31 21 18 16 6 10 7 14 24 17 33 20 27 1 31 29 28 15 12 32 19 25 2 22 10 15 ...

Page 88: ...SH 3026L 2015 12 10 S3026 30000 鋸弓組 SAW BOW ASSEMBLY SERIES PART LIST 5 13 3 4 8 10 16 ...

Page 89: ...左導輪座組 1 7 AHA 07480 Right guide roller assembly 右導輪座組 1 8 AHB 0653 Handle 切換把手 1 9 AHN 1519A L S bracket 輪箱開關座 1 10 C250H 3013 Idle wheel blade cover 上輪鋸帶護蓋 1 11 C260L 3001A Saw bow 鋸弓 1 12 C260L 3002B Fixed plate 鋸弓滑塊固定板 1 13 C260L 3053 Sensor seat 感應器底板座 1 14 C260L 3105 Fixed guide arm 固定鋸臂 1 15 C260L 3275 Saw bow cylinder ear 鋸弓油缸上耳 1 16 C260L 31000 Saw arm assembly 鋸臂組 1 17 C260L 32200 Wire br...

Page 90: ...17 Saw blade 鋸帶 4100x34x1 1x3 4T 1 23 PP 52080 Handle 輪箱把手 A303 2 24 PP 91804E Work light 工作燈 GS 635 110V12V20W 1 25 S710D 3215 Adjusting fixed seat 調整固定座 1 26 S3026 3003 Idle wheel cover 上輪箱蓋 1 27 S3026 3005 Drive wheel cover 下輪箱蓋 1 28 S3026 3071 Fixed plate right 箱蓋固定板 右 1 29 S3026 3075 Cover bracket right 下箱蓋定位板 右 1 30 S3026 3077 Cover bracket left 上箱蓋定位板 左 1 31 S3026 3079 Cover bracket 箱蓋定位板 2...

Page 91: ...DRIVE WHEEL ASSEMBLY SH 3026L 2015 12 8 S3026 30400 主動輪組 SERIES PART LIST 6 3 9 13 10 15 5 7 11 16 1 2 4 8 12 2 14 10 19 ...

Page 92: ...otor movable shaft 馬達活動軸 1 5 AHA 0525 Washer 墊圈 減速機 馬達 普利 2 6 AHA 0526 Motor position shaft 馬達定位軸 1 7 AHA 0538G Motor belt wheel 馬達皮帶輪 1 8 AHR 2027 Pulley cover 馬達底板 1 9 C250H 3041 Drive wheel 下輪 1 10 C250H 3071A Pulley cover 普利護蓋 變頻用 1 11 C250H 3073A Pulley cover base plate 普利護蓋底板 變頻用 1 12 C250H 3354 Gear reducer pulley key 減速機普利方鍵 1 13 C325H 3237 Pulley cover 鋼刷普利護蓋 1 14 PBH5 D412 P Motor 馬達 1 1...

Page 93: ...8 7 10 4 11 9 6 5 1 2 3 12 12 2015 12 4 LEFT GUIDE ROLLER ASSEMBLY SH 3026L AHA 07120 左導輪座組 SERIES PART LIST 10 21 ...

Page 94: ...HA 0711 Left adjusting screw 左調整螺絲 1 5 AHA 0702B Left movable insert 左活動鎢鋼片 1 6 AHA 0704A Clamping seat 下壓座 EU79用 1 7 AHA 0707C Guild wheel shaft 導輪軸 三 1 8 AHA 0708B Washer 墊圈 1 9 AHA 0709 Left Spring plug 左簧塞 1 10 AHA 0710 Carbide insert spring 彈簧 鎢鋼片 1 11 AHA 0713 1 Fixed shaft 軸承座固定銷 1 12 PP 14270B bearing 軸承 6200DDU 2 LEFT GUIDE ROLLER ASSEMBLY SH 3026L 2015 12 4 AHA 07120 左導輪座組 SERIES PART LI...

Page 95: ...SH 3026L 2015 12 4 RIGHT GUIDE ROLLER ASSEMBLY AHA 07480 右導輪座組 SERIES PART LIST 12 3 12 1 11 10 6 7 4 5 2 8 9 10 23 ...

Page 96: ... 墊圈 1 5 AHA 0710 Carbide insert spring 鎢鋼片彈簧 1 6 AHA 0713 1 Fixed shaft 軸承座固定銷 1 7 AHA 0741 Right Spring plug 右簧塞 1 8 AHA 0742 Right adjusting screw 右調整螺絲 1 9 AHA 0743B Right Movable Insert 右活動鎢鋼片 1 10 AHA 0744B Right Fixed Insert 右固定鎢鋼片 1 11 AHA 0748B Right guide roller seat 右導輪座 1 12 PP 14270B bearing 軸承 6200DDU 2 SH 3026L 2015 12 4 RIGHT GUIDE ROLLER ASSEMBLY AHA 07480 右導輪座組 SERIES PART LIST 10...

Page 97: ...2015 12 4 SAW ARM ASSEMBLY SH 3026L C260L 31000 鋸臂組 SERIES PART LIST 6 7 9 5 11 10 2 4 8 3 1 10 25 ...

Page 98: ...ovable guide arm cover 活動鋸臂護蓋 1 5 C260L 3128 Saw arm stopper plate 鋸臂檔板 1 6 C260L 3167 Saw arm front stopper 鋸臂前檔 1 7 C260L 3175 Guide arm block 鋸臂連動檔板 1 8 C560 3171 Feedler 鋸臂連動擋輪 1 9 C560 3173 Feedler ring 連動擋輪套環 1 10 PP 13045 DU bushing 乾式軸承 1 11 PP 92024B Linear guide and sliding block 滑軌滑塊 MSB25S1SSFC R340 20 20N 2 SH 3026L 2015 12 4 SAW ARM ASSEMBLY C260L 31000 鋸臂組 SERIES PART LIST 10 26 ...

Page 99: ...2015 12 4 WIRE BRUSH ASSEMBLY SH 3026L C260L 32200 鋼刷組 SERIES PART LIST 4 3 6 5 7 7 9 1 8 2 8 10 27 ...

Page 100: ...B 3026 Transmission shaft 鋼刷傳動桿 1 2 AGC 3025 Wire brush cover 鋼刷護蓋 1 3 AGC 3027 Brush cover fixed plate 鋼刷護蓋固定板 1 4 AHA 1217 Lock lever 鋼刷調整桿 1 5 AHA 12110 1 Wire brush bearing seat assembly 鋼刷軸承座組 1 6 AHB 0519 Wire brush shaft 鋼刷軸 1 7 PP 13025 DU bushing 乾式軸承 1215 2 8 PP 15010 Universal Joint 萬向接頭 12M M 2 9 PP 58002 Wire brush 鋼刷 90m m 8m m 16T 0 3 2 10 28 ...

Page 101: ...IDLE WHEEL ASSEMBLY SH 1000F 2015 12 4 C300H 30300A 上輪組 SERIES PART LIST 1 6 2 5 3 7 8 6 4 10 29 ...

Page 102: ...2 C250H 3031 Idle wheel 上輪 1 3 C250H 3033 Idle wheel shaft 上輪軸 1 4 C250H 3037 Idle wheel shaft cover 上輪軸蓋 1 5 C250H 3045 Fixed washer 上輪軸固定華司 1 6 PP 14613 Ball bearing 滾錐軸承 30207 2 7 PP 14907 Fixed nuts 固定螺母 AN07 1 8 PP 14957 Stop ring 止動環 AW07 1 IDLE WHEEL ASSEMBLY SH 3026L 2015 12 4 C300H 30300A 上輪組 SERIES PART LIST 10 30 ...

Page 103: ...d normally acceptable practices This warranty does not apply if the machine has been altered or modified without our prior written consent In the case of components or units purchased by Seller including work holding devices tool holders motors and controls the warranty shall not exceed that received by Seller from the supplier of such components or units Seller will not assume responsibility for ...

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Page 106: ... Vertical Plate Saws Horizontal Billet Saws NC CNC Band Saws Structural Miter Cutting Saws Automatic Band Saws Industry 4 0 Cosen Predictive Computing Visit our website at www cosen com COSEN MECHATRONICS CO LTD ...

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