COSMOSTAR A0118, Instruction Manual

Page 1: ...urer COSMOSTAR A0118 80 1 Airless Sprayer M010 Hulk Air Motor L0118CS L0118SUS Lower CHING YEA MECHANICAL INDUSTRY CO LTD No 8 Alley 6 Lane 15 Sec 2 Jiayuan Rd Shulin District New Taipei City 238 Taiwan TEL 886 2 668 7799 FAX 886 2 668 8991 http www cosmostar net e mail sales cosmostar net ...

Page 2: ...and safety regulations SKIN INJECTION HAZARD Hazard out fluid or toxic fumes can cause serious injury or death if splashed in the eyes on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazard out fluid in an approved container Dispose of hazard out fluid according to all local state and national guide lines Always wear protective eyewear gloves clothing an...

Page 3: ...on to avoid the build up of flammable fumes from solvents or the fluid being sprayed dispensed or transferred Pipe and dispose of the exhaust air safely away from all sources of ignition If the diaphragm fails the fluid is exhausted along with the air Keep the work area free of debris including solvent rags and gasoline Electrically disconnect all equipment in the work area Extinguish all open fla...

Page 4: ... frame 10 24 Ring 2 8 Union hose 1 25 Suction tube 1 9 Tube drain 1 26 Suction cap 1 10 Nipple 1 27 Regulator 1 11 Coupling hose 1 28 Housing lock 1 12 Hose suction 1 29 Valve 1 13 Hose fluid 1 30 Filter 2 14 Nut 4 31 Screw regulator 2 15 Washer lock 4 32 U Lock 1 16 Screw cap 4 33 Cart portable 1 17 Airless spray gun 1 34 Nut 2 35 Washer 2 03 COSMOSTAR Fluid Handling Equipment www cosmostar net e...

Page 5: ...Hulk 10 Air Motor Inner Schematic Parts Drawing 04 COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net ...

Page 6: ...05 COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net M010 Hulk Air Motor Parts Drawing ...

Page 7: ...2 25 M01025 Seal valve plate 2 Item Part No Description Qty 26 SH0616CZ Screw 3 8 x 1 4 27 M01027 Screw cap 3 8 4 28 M01028 Manifold 2 29 M01029 Gasket air manifold 2 30 M01030 Packing V block 2 31 M01031 Washer 2 32 M01032 Cylinder motor 1 33 M01033 O Ring rubber 1 34 M01034 Piston Assy Set 35 M01035 Trip Rod 1 36 M01036 Spring 1 37 M01037 Bushing spring 2 38 M01038 Screw 2 39 M01039 Stud connect...

Page 8: ...w the coupling nut 2 off of the air motor piston rod Unfasten the tie rod locknuts 7 from the tie rods 5 Carefully pull the displacement pump away from the air motor 3 Please remind to execute the above procedure carefully Part No Description Qty 2 Nut coupling 1 3 Rod connecting 1 5 Rod shoulder to shoulder 3 6 Washer spring 3 7 Nut lock 3 26 Nut jam 1 27 Pin cotter 1 07 COSMOSTAR Fluid Handling ...

Page 9: ...h stars have limited life time Please run a regular checking in order to maintain high performance COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net 08 L0118CS Displacement Pump Parts Drawing ...

Page 10: ...804 Nut packing 1 05 011505 Rod tie 3 06 011506 Washer 3 07 011507 Nut 3 08 C11808 Housing pump 1 09 11809C Gland female CS 2 10 011810 V Packing teflon 6 11 011811 V Packing leather 4 12 11812C Gland male CS 2 13 011513 Gasket 1 14 C11814 Sleeve 1 15 C11815 Rod displacement 1 16 011516 Pin cotter 2 17 011517 Pin ball stop 1 18 BC0304 3 4 Ball SUS 1 19 011819 Retainer SUS 1 20 C11820 Stud piston 1...

Page 11: ...uce wears on the valve Service Notes Clean all parts thoroughly when disassembling Check parts carefully for damage or wear replace as needed Numbers in parentheses in the text refer to the parts drawings Check periodically for leakage from the small holes near the top and bottom of the fluid filter If you find leakage at the holes or anywhere else replace the seals promptly Inspect the sealing su...

Page 12: ...cosmostar net e mail sales cosmostar net Item Part No Description Qty 1 092801 Bowl 1 2 092802 Spring 1 3 092803 Strainer 1 4 092804 Support 1 5 092805 Gasket PTFE 1 6 092806 O Ring PTFE 1 7 092807 Manifold 1 8 092808 Plug 1 9 092809 Elbow outlet 1 10 092810 Union adapter 1 11 092811 Nipple adapter 1 12 092812 Plug 1 11 R0928 Fluid Outlet Filter Part Drawing ...

Page 13: ...B2 Tip 1 3 2006B3 Tip guard 1 C 1 2006C1 Gasket tip 1 2 2006C2 Tip guard 1 ItemPart No Description Qty 1 200601 Body gun 1 2 200602 Pin pivot 1 3 200603 Screw lock 1 4 200604 Setscrew 1 5 200605 Trigger gun 1 6 200606 Housing fluid 1 7 200607 Screw housing 1 8 200608 Needle assembly 1 9 200609 Gasket 1 10 200610 Scre lock 1 COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmosta...

Page 14: ...g a system to meet your particular needs contact us Supplied Components The air filter regulator lubricator 2 removes harmful dirt and moisture from the compressed air supply controls pump speed and outlet pressure by adjusting the air pressure to the pump and provides automatic lubrication of the air motor Hose and Gun Connections Connect a grounded fluid hose to the 3 8 npsm f outlet union 6 of ...

Page 15: ...r following the steps above very slowly loosen the hose and coupling and relieve pressure gradually then loosen completely Then clear the hose FLUSH THE PUMP BEFORE FIRST USE The pump is tested with lightweight oil which is left in to protect the pump parts If the fluid you are using may be contaminated by the oil flush it out with a compatible solvent To clean any settled particles out of the sys...

Page 16: ...ould be stop leaking Set Air and Fluid Pressure with the Air Regulator To set the air and fluid pressure with the air regulator slowly increase the air pressure and use the regulator setting to control the pump speed and fluid pressure Always use the lowest air pressure necessary to get desired results Higher pressures cause premature tip and pump wear To increase air pressure turn T handle clockw...

Page 17: ... use wrench to fix it tighten 4 Add a lubrication oil before connect an air supply to the pump 5 Rotate the oil cup clockwise to open it 2 Connect a swivel with a airless spray gun Prime the Pump 1 Connect a fluid hose to the high pressure filter as following picture and use wrench to fix it tighten 16 OPERATION ...

Page 18: ...pressure Rotate the cap counterclockwise to decrease air inlet pressure Press the cap down after adjustment has been finished 10 Place suction tube into fluid supply container 11 Hold metal part of the airless gun firmly to side of a pail and hold trigger open 8 Connect air supply line to air inlet connector 6 Add a compatible lubrication oil into the cup 7 Rotate the oil cup counter clockwise to ...

Page 19: ... pressure 1 1 5 bar to trigger the gun to spray out all of material in the hose 2 Close the master air inlet valve 12 Open bleed type air valve 13 Slowly open air regulator until pump starts and cycle pump slowly until all air is pushed out and pump and hoses are fully primed 14 Release gun trigger and finish prime the pump 15 Adjust the air regulator to your requirement pressure from 2 5 bars Use...

Page 20: ...ressure 4 Start the pump Always use the lowest operating pressure when flushing recommend 1 1 5 bar 5 Flush the pump until clear solvent flow from the fluid outlet COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net 19 OPERATION 3 Prepare the compatible flushing fluid in order to clean up pump ...

Page 21: ...w cosmostar net e mail sales cosmostar net Daily check Before starting pump operation be sure to conduct the following check every day If any irregularity is found DO NOT start running the pump until the cause of irregularity has been found and corrective measures have been taken 1 Verity the drain flow through the air filter 2 In case suing a lubricator verify the quantity of lubricating oil 3 Ma...

Page 22: ...ar use hoes with larger ID Bleed valve open Close Air leaking into supply container Check wiper plate seal Worn packing in displacement pump Replace pickings Pump operates but output low on down stroke Held open or worn intake valve or seals Clear valve replace seals Pump operates but output low on up stroke Held open or worn piston valve or seals Clean repair a fluid pump Erratic or accelerated p...

Page 23: ... 92 5 psi 6 4 bar Maximum Volume Flow Rate 2 3 GPM 8 7 LPM Volume Per Cycle 145 cc Maximum Recommended Pump 60 cycles per min Air Inlet Size 3 4 pt f Fluid Inlet Size 1 pt f Fluid Outlet Size 1 4 pt f Maximum Operating Temperature 82 C 180 F COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net 22 Technical Data ...