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COSMOSTAR

Fluid Handling Equipment 

www.cosmostar.net

sales@cosmostar.net

WARNING

The following are general warnings related to the setup, use, grounding, maintenance and
repair of this equipment. Additional, more specific warnings may be found throughout the
body of this manual where applicable. Symbols appearing in the body of the manual refer to
these general warnings. When these symbols appear throughout the manual, refer back to
these pages for a description of the specific hazard.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and 
result in serious injury.

This equipment is for professional use only.

Read all instruction manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose.

Do not alter or modify this equipment.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure of the lowest rated component 
in your system.

Use fluid sand solvents which are compatible with the equipment wetted parts.

Do not use hose stop all equipment.

Route hoses away from traffic areas, sharp edges, moving parts, and hot
surfaces.

Do not expose hose to temperatures above 82C(180F) or below–4C(–40F).

Do not lift pressurized equipment.

Wear hearing protection when operating this equipment.

Comply with all applicable local, state, and national fire, electrical, and safety 
regulations.

SKIN INJECTION HAZARD

Hazard out fluid or toxic fumes can cause serious injury or death if splashed in 
the eyes, on the skin, inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazard out fluid in an approved container. Dispose of hazard out fluid 
according to all local, state and national guide lines.

Always wear protective eyewear, gloves, clothing and respirator as 
recommended by the fluid and solvent manufacturer.

Pipe and dispose of the exhaust air safely, away from people, animals, and 
food handling areas. If the diaphragm fails, the fluid is exhausted along with 
the air.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or spark scan cause a 
hazardous condition and result in a fire or explosion and serious injury.

Ground the equipment.

Consult your fluid supplier to determine the conductivity or resistivity of your 
fluid.

If there is any static sparking or you feel an electric shock while using this 
equipment, stop pumping immediately. Do not use the equipment until you 
identify and correct the problem.

Summary of Contents for R2K001

Page 1: ...urer COSMOST AR COSMOSTAR TECH LTD No 8 Alley 6 Lane 15 Sec 2 Jiayuan Rd Shulin District New Taipei City 238 Taiwan Tel 886 2 2668 7799 Fax 886 2 2668 8991 www cosmostar net e mail sales cosmostar net...

Page 2: ...es moving parts and hot surfaces Do not expose hose to temperatures above 82C 180F or below 4C 40F Do not lift pressurized equipment Wear hearing protection when operating this equipment Comply with a...

Page 3: ...y away from all sources of ignition If the diaphragm fails the fluid is exhausted along with the air Keep the work area free of debris including solvent rags and gasoline Electrically disconnect all e...

Page 4: ...ipment www cosmostar net sales cosmostar net Parts R2K001 Tethys 2K Gun Overall View Key A A Side Fluid Inlet Valve F Handle B B Side Fluid Inlet Valve G Piston Safety Lock C Air Cap H Nozzle D Air In...

Page 5: ...n Safety Lock Engage Safety Lock Push safety lock handle in and turn clockwise to lock the trigger Disengage Safety Lock Push safety lock handle in and turn counter clockwise to unlock the trigger Eng...

Page 6: ...Safety Lock 2 Close fluid valve A and B 3 Disengage Safety Lock 4 Aim the gun into waste container and push trigger to remove residual material inside the gun 7 Engage Safety Lock 5 Pull off the air...

Page 7: ...ief procedure 2 Take the both sides of gun by removing screws 3 Use correct size drill to clean tip and the side of mixing chamber 4 Pull off item A 18 22 5 Using wrench turn counter clockwise item 26...

Page 8: ...8 COSMOSTAR Fluid Handling Equipment www cosmostar net sales cosmostar net Parts R2K001 Tethys 2K Gun Parts Drawing...

Page 9: ...e Seal 2 23 R2K00123 Filter Housing 2 Parts No Part No Description Qty 24 R2K00124 Fluid Chamber Seal 4 25 R2K00125 Fluid Chamber 2 26 R2K00126 Filter Housing Cap 2 27 R2K00127 Valve Spool 1 28 R2K001...

Page 10: ...Round Tip 1 16 R2K00116 O Ring 1 17 R2K00117 Air Cap 1 31 R2K00131 Gasket 1 R2K001 GT General Flat Spray Tip Set No Part No Description Qty 15B R2K00115B Air Cap 1 15B 1 R2K00115B 1 O Ring 1 31 R2K001...

Page 11: ...Equipment www cosmostar net sales cosmostar net Kits Round Tip Kits Part No Nozzle Size mm R2K00115 0 5 Tip 0 5 R2K00115 1 Tip 1 R2K00115 1 5 Tip 1 5 R2K00115 1 8 Tip 1 8 R2K00115 2 Tip 2 R2K00115 2...

Page 12: ...O Ring Repair Kits Ref No Part No Description Qty 2 R2K00102 O Ring 1 4 R2K00104 O Ring 1 6 R2K00106 O Ring 1 8 R2K00108 O Ring 4 13 R2K00113 O Ring 1 16 R2K00116 O Ring 1 19 R2K00119 O Ring 2 21 R2K0...

Page 13: ...smostar net CATEGORY DATA Maximum Fluid Working Pressure 245 bar 3500 psi Minimum Air Input Pressure 5 6 bar 80 psi Maximum Air Input Pressure 9 0 bar 130 psi Air Inlet Size 1 4 PT A Component Inlet S...

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