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5.

Loosen  the  threaded  knobs  that  secure  the

main fence.

6.

Place a straightedge across the entire face of

the pocket jointing fence and adjust the main

fence until the outside diameter of the router

bit just touches the straightedge (

Figure 20

).

Figure 19. 

Proper setup for jointing an edge.

Figure 20. 

Use a straightedge to properly adjust

the main fence.

Routing  operations  on  your  Model  TL31495 

are grouped into three main techniques:

• Jointing an edge (Page 14)

• Groove cutting (Page 15)

• Profile cutting with pilot bits (Page 16)

Jointing an edge:

Jointing  the  edge  of  a  board  involves  using  a

straight cutting router bit to remove wood from the

edge face of a board. The result is a perfectly flat

and  square  edge  used  as  the  glue  edge  when

gluing  multiple  boards  together  to  form  a  larger

panel.

1.

Secure a straight cutting router bit into your

router according to the router manufacturer’s

instructions.

2.

Snap  one  of  the  table  inserts  into  the

recessed  hole  on  the  table.  Use  the  insert

with the smallest hole that still allows the bit

free rotation.

3.

Raise the bit to a height equal to that of the

thickness of your board.

4.

Loosen  the  threaded  knob  on  the  pocket

jointing  fence  and  slide  the  pocket  jointing

fence  from  the  main  fence  to  the  desired

depth of cut (

Figure 19

). Tighten the thread-

ed knob when adjusted correctly. 

Note–The

face of the pocket jointing fence must be par-

allel to the main fence face before performing

any routing operations.

Operation

7.

Tighten the main fence threaded knobs.

8.

Double check that the router is secured to the

table. If it is, the router table is ready for use.

Pocket Jointing

Fence

Router Bit

Main Fence

Threaded Knob

Depth Of Cut

Just

Touches

Here

Straightedge Contact

Across Entire Pocket

Jointing Fence Face

Loose  hair  and  clothing

could  get  caught  in

machinery  causing  seri-

ous  personal  injury.

Keep  loose  clothing

rolled  up  and  long  hair

tied  up  and  away  from

machinery.

Projectiles  thrown  from

the machine could cause

serious eye injury. Wear

safety  glasses  during

assembly.

6.

Tighten the main fence threaded knobs.

7.

Double check that the router is secured to the

table. If it is, the router table is ready for use.

Groove cutting:

Beading is commonly defined as cutting a groove

or bead in the face of a board.

1.

Mount a router bit into your router according

to the router manufacturer’s instructions.

2.

Snap  one  of  the  table  inserts  into  the

recessed  hole  on  the  table.  Use  the  insert

with the smallest hole that still allows the bit

free rotation.

3.

Raise the bit to the desired height.

4.

Loosen  the  threaded  knobs  that  secure  the

main fence.

5.

Adjust the main fence until the center of the

V-groove bit is the desired distance away as

shown in 

Figure 21 & 22

Figure 21. 

Groove cutting setup.

(Top View)

Figure 22. 

Groove cutting setup.

(Side View)

Distance From

Edge Of Board

To Center Of 

V-Groove

Distance From

Edge Of Board

To Center Of 

V-Groove

Summary of Contents for IRONMAX TL31495

Page 1: ...AD AND KEEP FOR FUTURE REFERENCE Visit us www costway com Follow Costway Please give us a chance to make it right and do better Contact our friendly customer service department for help first Replacements for missing or damaged parts will be shipped ASAP USER S MANUAL Router Table TL31495 ...

Page 2: ...ury or MAY cause property damage This symbol is used to alert the user to useful information about proper operation of the equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below...

Page 3: ...OL RUNNING UNAT TENDED TURN POWER OFF Do not leave tool until it comes to a complete stop 20 NEVER USE UNDER THE INFLUENCE of alcohol or drugs or when tired 21 IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department or ask a qualified expert how the operation should be performed 1 HAND POSITIONING Never pass yo...

Page 4: ...e could result Make sure your wiring recep tacle plug and circuit breaker can handle the current draw of the machine If you are not sure that your electrical circuit can han dle the current draw get a qualified electri cian to test your electrical system and do any required upgrades Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a high er ampe...

Page 5: ... Examine the edges of all metal parts before handling Main Table Extension Table To check the flushness of the table 1 Place a straightedge across both extension tables and the main table The straightedge should sit flush on all three surfaces as shown in Figure 6 2 If either extension table is not flush with the main table loosen the mounting screws and adjust the assembly until both extension ta...

Page 6: ...ing holes on the main table If the holes line up con tinue with Method 1 If the holes do not line up skip ahead to Method 2 Method 1 1 Remove the base plate from the router base by removing the three base plate screws Note The router base plate is usually a cir cular black plastic plate that is screwed to the router base 2 Turn the router upside down and hold the router base against the circular r...

Page 7: ...h the power switch to the main table 1 Secure the power switch to the main table with the supplied 10 32 x 3 4 truss head phillips screws and the 10 32 keps nuts as shown in Figure 15 Note The power switch mounting bracket should be on the inside of the main table edge Figure 16 Router table mounting holes Figure 17 Miter gauge components Figure 18 Assembled miter gauge To secure the router table ...

Page 8: ... Note The face of the pocket jointing fence must be par allel to the main fence face before performing any routing operations Operation 7 Tighten the main fence threaded knobs 8 Double check that the router is secured to the table If it is the router table is ready for use Pocket Jointing Fence Router Bit Main Fence Threaded Knob Depth Of Cut Just Touches Here Straightedge Contact Across Entire Po...

Page 9: ...main fence 5 Adjust the fence back away from the bit only enough to allow the bearing to control the depth of cut as shown in Figure 23 24 6 Adjust the fence as close as possible to the bearing The fence will serve as a back up support reducing the chance of an accident Figure 23 Proper setup for profile cutting Top View Figure 24 Proper setup for profile cutting Side View Router Bit Ball Bearing ...

Page 10: ... suggestions and comments for COSTWAY are really important to us We sincerely solicit you to go back to our shop and leave a good rating in just a simple click It would be quite encouraging if you could kindly do so like below February 24 2019 Great products so far Fast delivery easy setup and working without any issues Great products so far With your inspiring rating COSTWAY will be more consiste...

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