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SERVICE DIAGRAM A 

Parts Description List 

ITEM NUMBER 

PART NUMBER 

DESCRIPTION 

F-2637 

FRAME NON OPERATOR - LEFT - CREASER 

H-0215 

SCREW, 10-32X1/2" BUTTON HEAD CAP SCREW 

H-0235 

SCREW, 10-32 X 5/8" SOCKET CAP 

H-0285 

SCREW, 1/4-20X1/2" BTN HD SOC CAP 

H-0315 

SCREW, 1/4-20X3/4" SOCKET CAP 

H-0250 

SCREW, 10-32X1-1/2" SOCKET CAP 

H-0361 

SCREW, 5/16-18X3/4" SOCKET CAP 

H-0204 

SCREW, 10-32 X 3/16" SOCKET SET 

H-0270 

SCREW, 1/4-20 X 1/4" SOCKET SET 

10 

H-0199 

SCREW, 10-16 X 1/2" PHIL PAND HEAD - BLK. 

11 

H-0410 

HEX NUT 10-32 LOCK-KEPNUT 

12 

H-0455 

WASHER #10 FLAT 

13 

H-0425 

NUT, 5/8" HEX 

14 

H-0245 

SCREW, 10-32 X 1" SOCKET CAP 

15 

H-1543 

SCREW, 3/8 X 1-1/2" SOCKET SHOULDER BOLT 

16 

H-1665 

SCREW, 5/16 X 1" SOCKET SHOULDER BOLT 

17 

H-0380 

SCREW, 5/16X3/4" SHOULDER SOCKET CAP 

18 

H-0375 

SCREW, 1/4X1/4" SHOULDER SOCKET CAP 

19 

H-0386 

SCREW, 3/8 X 1/2" SHOULDER SCS. 

20 

H-1668 

SCREW, 3/3 X 3/8 SHOULDER SLOT 

21 

H-1669 

WASHER, 3/8 ID X .125 THICK 

22 

H-1670 

WASHER, 3/8 ID X .095 THICK 

23 

H-0320 

SCREW, 1/4-20X1" SOCKET CAP 

24 

H-0480 

WASHER, FLAT BURR WHEEL 

25 

H-0669 

BEARING, ROLLER .375ID X .875OD X .280W. 

26 

H-0570 

SPRING COMPRESSION - 3/4" 

27 

H-0580 

SPRING, COMPRESSION 1-1/2" 

28 

H-1672 

DOWEL PIN .252 RECEIVING TRAY SUPPORT  

29 

H-1660 

BEARING, BRONZE 3/8ID X 1/2OD X 1/4W. 

30 

H-0679 

BEARING, ROLLER 1/2"I.D. FLANGED 

31 

S-CRZ-0013 

IDLER DRIVE PULLEY ASSY - FEED DRIVE  

32 

S-APP-0646 

IDLER PULLEY ASSY 16T.  

33 

H-0706 

PULLEY TIMMING 1/5 PITCH 18 TOOTH  

34 

S-CRZ-0009 

SPROCKET, #25 12T.  

35 

HF-0798 

MOTOR SPROCKET 17T. #25 W/ METRIC BORE 

36 

H-0802 

ECCENTRIC SHAFT SPROCKET #25 18T. 

37 

F-2271 

BEARING, BRONZE 1 X .5 X 1" MODIFIED. 

38 

FS-315 

TIE BAR LOCK 

39 

F-0542 

BRACKET, IDLER 1/4" - APP 

40 

F-0541 

BRACKET, IDLER 1" - APP 

41 

F-2654 

BRACKET, CHAIN TENSIONER 

42 

F-0808 

SIDE COVER MOUNT BLOCK-APP 

43 

F-2275 

PLATE MOUNT RR - T.F. AP+ 

44 

F-0534 

FEED PLATE MOUNT FRONT-APP 

45 

F-2649 

BEARING ADJUST BRACKET - CREASER 

46 

F-2272 

BRACKET, FEEDER SHAFT ADJUST. 

47 

E-1227 

MOTOR STEPPER 

48 

E-1241 

MOTOR CREASER - DRIVE BAR 

 
 
 
 

22 

Summary of Contents for EZCREASER

Page 1: ...EZCREASER Serial Number ___________________________ Date ___________________________________ 4 2009 Version 1 6...

Page 2: ...d inside creased edge Counts trademarked RAC System assures a consistent controlled compression that is easily adjustable to the demands of any sensitive media The EZ Creaser with it s microprocessor...

Page 3: ...nent Identification 9 Adjusting Feed Rails 10 Setting the Automatic Feeder 11 Fanning the Paper 11 Loading the Feeder 12 Replacing the Feed Wheels 12 Feeding Notes 12 Replacing the Friction Plate 13 C...

Page 4: ...11X17 Sheet est 5 Sheet est Feet per Sec Perf Mode 2 5 8500 12500 Crease Mode 2 0 2500 4400 SPECIFICATIONS Net Weight EZ CREASER 250 lbs Overall Dimensions 32 Lx27 Wx26 D Boxed Dimensions 36 Lx36 Wx3...

Page 5: ...edures BE ALERT BE CAREFUL CARE AND MAINTENANCE The EZ CREASER is a precision machine It is very important to keep it free of excessive dust dirt and foreign matter We recommend that you keep the mach...

Page 6: ...ssembly Microprocessor Delivery Tray Machine Stand Perf and Score Assemblies Crease Bar Paper Stop Machine Stand Pg 3 Microprocessor Pg 4 Feed Table Assembly Pg 9 Delivery Tray Pg 9 Perf and Score Ass...

Page 7: ...in front so tray hooks under steel dowels directly below the exit shaft shaft Locate the magnetic paper stops and position them on the tray 6 Inspect the remaining parts and place them near the machi...

Page 8: ...onducts a self diagnosis test whenever power is turned on A countdown sequence from 9 to 0 will appear If a number is missing from the sequence this indicates a failure in a component If this occurs c...

Page 9: ...d crease designation Enter Yes Stores input information from data keys and answers display prompted questions Clear No Erases errors entered and prompts for clearing total count Answers no to display...

Page 10: ...CRS button twice this will put the machine in crease mode then hit enter and follow the steps below EXAMPLE DISPLAY READS Dist 1 0 00 You can now enter the desired location for your crease from 1 to...

Page 11: ...ave been accepted Remember the speed and mode can be changed at any time and will not affect the program BATCH COUNTER EXAMPLE DISPLAY READS Batch Count 0 Batch Count 250 EZ Creaser This will allow 25...

Page 12: ...indicating that the sheet detector is activated To turn off 1 Dashed line on display will vanish from display thus indicating that the sheet detector is off PROGRAMMING NOTES The micro controller is c...

Page 13: ...t Feed Rail Lock Down H 0825 Releases and tightens feed rails to knob assembly adjust for different size jobs DELIVERY TRAY ASSEMBLY INSTALLING THE DELIVERY TRAY The delivery tray is made to fit 2 dif...

Page 14: ...rf by folding over and aligning the perfed edge Perf holes should line up within a blade s width If they do not line up adjust rails accordingly moving your left rail first and then adjusting the righ...

Page 15: ...d the auto feed wheel must move fig freely and should not be gripped FANNING THE PAPER To prepare a stack of paper or sets for feeding it must be fanned This will loosen the stack as well as form a we...

Page 16: ...ing to run even the simplest job The adjustments previously discussed are very important The EZ CREASER is capable of running 20lb single sheets 4 part forms and 100 lb cover It is also very capable o...

Page 17: ...in simply reverse the procedure of removing CHECKING THE SENSORS 1 Turn machine power on and allow startup count down mode to complete 2 At this time your display on your control board should read EZ...

Page 18: ...ee the pully s of the perf shaft Slide the perf shaft out the pulley side It is only necessary to slide the shaft out about 6 to 8 inches With the shaft slid to the side you can access the lower hubs...

Page 19: ...32x1 2 button head socket H 0250 Screw 10 32x 1 1 2 socket cap H 0270 Screw 1 4 20x1 4 socket set H 0275 Screw 1 4 20x1 4 socket set H 0278 Screw 1 4 20x1 4 socket half dog H 0456 Washer flat 20 H 05...

Page 20: ...side of the finished fold Scores may be made on the EZ CREASER in three different ways using the different grooves on the lower score assembly FOLDING DIRECTION OF PAPER There is a correct and incorre...

Page 21: ...aft C Upper crease die D Pressure Adjust bearing blocks RAC Rollers E Lower crease die F Drive chain tensioner SEE DRIVE CHAIN TENSIONER ON PAGE 13 G Return springs SEE SERVICE DIAGRAM A ON PAGE 21 H...

Page 22: ...ar pressure as counterclockwise will decrease the pressure Once the adjustment to the bar has been made slightly tighten the thumb lock and re set the block set screws ADJUSTING RAC TOP DEAD CENTER Th...

Page 23: ...he Lower crease die can easily be changed to accommodate thicker stocks by removing the non operator side cover slide the bar out and flip it over to use the wider die channel Please note custom die s...

Page 24: ...checked by the lead edge of the paper feeding into the machine should line up with the front edge of the feed plate 3 Not enough pressure on forwarding rollers 4 Clean ALL rubber rollers PERF IS NOT...

Page 25: ...SERVICE DIAGRAM A EZ CREASER SIDE FRAME LEFT NON OPERATOR Paper folding direction 21...

Page 26: ...LDER SLOT 21 H 1669 WASHER 3 8 ID X 125 THICK 22 H 1670 WASHER 3 8 ID X 095 THICK 23 H 0320 SCREW 1 4 20X1 SOCKET CAP 24 H 0480 WASHER FLAT BURR WHEEL 25 H 0669 BEARING ROLLER 375ID X 875OD X 280W 26...

Page 27: ...EZ CREASER SIDE FRAME RIGHT OPERATOR ITEM NUMBER PART NUMBER DESCRIPTION 1 S CRZ 0018 SWITCH ASSY 2 E 1240 CREASER BOARD 3 H 0635 COLLAR SHAFT 1 2 4 F 0808 SIDE COVER MOUNT BLOCK APP 5 F 2646 CREASER...

Page 28: ...0465 WASHER 1 4 NYLON 3 H 0285 SCREW 1 4 20X1 2 BUTTON HEAD SOCKET CAP 4 H 0375 SCREW 1 4X1 4 SHOULDER SOCKET CAP 5 E 0851 FUSEHOLDER QUICK CONNECT 6 E 0705 CIRCUIT BREAKER 3 AMP 7 E 0795 FUSE 313 25...

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