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ADJUSTING THE RAC ROLLERS 

 

The RAC rollers are set from the factory and it is NOT recommended to make 

any adjustments to this without consulting with Count’s tech-support 

department. Should an adjustment be necessary, please follow the steps below.  This 

adjustment is used to adjust the pressure of the crease.  Start by loosening both lock 

screws located on each side of the silver brackets shown below. Now adjust using the 

adjust screw located on he bottom of each bracket.  Do this for both sides so you have 

an even crease.  This allows very slight adjustments of the lower support bar. Once the 

adjustment to the bar has been made, tighten the lock screw. Failure to tighten the lock 

screw will result in the lower support bar moving down each time the crease bar is fired. 

Be very careful not to adjust to much or the crease bar will not rotate all the way 

though.  This will cause the crease motor to over amp and pull the power from the PLC 

and the HMI resulting in the bar being stuck in the down position.  If this happens turn 

the power off to the machine, adjust the lower support down, turn the machine back on 

and press the last job then the crease test button.  IF this does not fix the problem call 

the Count Machinery service department.  

 

 

 

    

 

 

   

 

 

 

 

 

13 

Lock Screw 

Adjust  Screw 

Summary of Contents for iCREASE

Page 1: ...iCREASE PRO Serial Number ___________________________ Date ___________________________________ 12 2015...

Page 2: ...Parallel 7 Perfect Bind Double Hinge 7 Perfect Bind Single Hinge 8 Perfect Bind No Hinge 8 Custom Crease Setups 8 Saving Recalling Custom Jobs 9 Micro Adjusting the Crease Position 9 DELIVERY TRAY ASS...

Page 3: ...st Feet per Sec Crease Mode 2 0 2000 2500 SPECIFICATIONS Net Weight ICREaSE ICREaSE PRO 50 lbs Overall Dimensions 22 3 4 Lx41 Wx10 H Min Sheet Size 3 x5 Max Sheet Size 13 x19 36 NOTE The icrease icrea...

Page 4: ...ase pro is a precision machine It is very important to keep it free of excessive dust dirt and foreign matter We recommend that you keep the machine covered when not in use BEARINGS The icrease icreas...

Page 5: ...NENT IDENTIFICATION REFERENCES 2 Feed Table Assembly Touch Screen Delivery Tray Crease Bar Paper Stop Touch Screen Pg 3 Feed Table Assembly Pg 10 Delivery Tray Pg 10 Crease Bar RAC Pg 12 Feed Rail Ass...

Page 6: ...ine is turned on the display may take up to 7 seconds for the home screen to display There is a screen saver that will turn the display off if the machine is not touched within 30 minutes The power li...

Page 7: ...ctions or you can do a custom selection and enter the distance in mm Crease selections include half tri fold z fold letter fold roll fold gate fold double gate double parallel 3 perfect bind selection...

Page 8: ...e transport by pushing and holding one of these buttons EXAMPLE The motor should advance transport at slow speed and stop whenever finger is lifted Controls on off function of motor EXAMPLE Machine wi...

Page 9: ...Physically Run a sheet through the machine for the sensor to measure Accept Run EXAMPLE Letter Fold Press the Letter Image Start Measuring Physically Run a sheet through the machine for the sensor to...

Page 10: ...the machine for the sensor to measure Accept Run EXAMPLE Double Parallel Fold icrease pro only Press More Double Parallel Image Start Measuring Physically Run a sheet through the machine for the senso...

Page 11: ...ough the machine for the sensor to measure Accept Run EXAMPLE Perfect Bind No Hinge icrease pro only Press More Perfect Binding Score Image Enter The Book Thickness No Hinge Image Start Measuring Phys...

Page 12: ...l Accept Run Micro Adjusting the Crease Position Press the adjust button from the run screen You can micro adjust each crease by pressing the arrow keys each direction Each press will adjust by 1 13th...

Page 13: ...Y ASSEMBLY INSTALLING THE DELIVERY TRAY The delivery tray is held in place with 2 dowel pins on each frame Position the tray to slide it under the 2 dowel pins and rest the angle stop up 10 Mount Notc...

Page 14: ...20lb single sheets up to 16 point It is also very capable of handling gloss coated and even laminated stocks Its flexibility is directly related to the operator s experience To clean the rubber rolle...

Page 15: ...TION OF PAPER There is a correct and incorrect way to fold a creased paper Following the diagram below will show you the correct direction the paper should be folded RAC System Rotary Actuated Creasin...

Page 16: ...s very slight adjustments of the lower support bar Once the adjustment to the bar has been made tighten the lock screw Failure to tighten the lock screw will result in the lower support bar moving dow...

Page 17: ...ase die can easily be changed to accommodate thicker stocks 01 or thicker by removing the delivery tray remove the clear cover rotate the 2 lock pin brackets Slide the bar out and flip it over to use...

Page 18: ...the lead edge of the paper feeding into the machine should line up with the front edge of the feed plate 2 Check for paper curl CREASE NOT REGISTERING ON SHEET 1 Clean all Rubber Rollers 2 Check defl...

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Page 20: ...251 Wedcor Avenue Wabash Indiana 46992 Website www countmachinery com Email Info martinyale com Fax 260 563 4575 M S027960 Rev 0 12 22 2015...

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