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11

 

ADJUSTING THE FEED RAILS 

The feed rails on your PERFMASTER AIR V2 are designed to adjust easily in case of a 

problem with crooked feeding. By loosening the feed rail alignment lock knobs you can 

move each rail independently to square them to your stock. To maintain an accurate 

perf or score, it is important to get the rails as aligned and snug to the sheet as possible 

without “squeezing” the sheet, as this will create drag and cause the sheets to hang up 

in the rails. 

To adjust this correctly, use one rail as your reference, the left (operator side). Place 

your stock squarely against it then bring your right rail in and tighten, looking down it 

from the rear. Adjust the rail with the skew adjustment knob so it is squared to the 

sheet. Then tighten the lock knob, and place your PERFMASTER AIR V2 in perf mode. 

Set a sheet in the feeder, and under the feed wheels, then press run.  

Check perf by folding over and aligning the perfed edge. 

Perf holes should line up within a blade’s width. If they do not line up, adjust rails 

accordingly, moving your left rail first and then adjusting the right rail to square the 

sheet. This may take a few attempts, but this adjustment is important to produce quality 

perf and score jobs.  

EXAMPLE: 

SQUARING THE FEED RAILS 

The constant fine tuning of the rails will make it necessary to bring the rails back to  

true “square”. To do this, take a sheet of 8 1/2 x 11” cover stock and place it in the feed 

table against the operator side guide. Pressing the sheet against the rail, slide the rail 

over so that the front edge of the stock lines up to the front edge of the feed table. 

Loosen the feed rail adjustment lock knob, and use the skew adjustment knob to adjust 

the rail so that the sheet is aligned with the left to right with the edge.  Once this is 

done, slide the opposite side guide into position and adjust it to the edge of the sheet. 

Your rails should now feed the sheet perfectly aligned providing a straight perf or score. 

Summary of Contents for Perfmaster Air V3

Page 1: ...Serial Number ___________________________ Date ___________________________________ 12 2015 Perfmaster Air V3...

Page 2: ...8 PUMP CONTROLS 9 PULSED FEED CONTROLS 9 FEED TABLE Component Identification 10 Adjusting Feed Rails 11 Micro Skew Adjustment 12 Setting the Automatic Feeder 12 Height Adjustment Caliper 12 Loading th...

Page 3: ...11 Sheet Pulsed Stream Feet per Sec Perf Mode variable 23000 sph 32000 sph SPECIFICATIONS Net Weight PERFMASTER AIR V2 350 lbs Overall Dimensions 32 Lx27 Wx26 D Boxed Dimensions 48 Lx48 Wx52 H Min She...

Page 4: ...ER AIR V2 is a precision machine It is very important to keep it free of excessive dust dirt and foreign matter We recommend that you keep the machine covered when not in use BEARINGS BUSHINGS The bea...

Page 5: ...Air Feed Table Assembly Delivery Tray Pump with Vacuum Valve Perf and Score Assemblies Paper Stop Feed Table Assembly Pg 10 Delivery Tray Pg 6 Paper Stops Pg 7 Pump with Vacuum Valve Pg 9 Perf and Sco...

Page 6: ...low DELIVERY TRAY ASSEMBLY INSTALLING THE DELIVERY TRAY There are 2 positions for the receiving tray on the Perfmaster Air V2 the upper position is for short runs where the tray will not need to be as...

Page 7: ...et which makes it easy for adjustment The positions for the paper stops will change for each individual job If the paper stops are set to close the paper will hit them as it exits the machine and will...

Page 8: ...the bottom on the right side is the main power switch This is the on and off power for the machine Also there is a 3A fuse SPEED CONTROL Speed control is done with a knob on the top of operator side...

Page 9: ...stent way to run the machine While the output speed is slower the end result is much more user friendly feed To use the pulse suction use the FEED switch just below the pump on off switch When using t...

Page 10: ...ed Rail Lock Knob Front 3 Paper Back Stop 4 Feed Rails 5 O ring Caliper Assembly 6 Vacuum Pickup Point Adjustment Knob 7 Micro Skew Adjustment Knob 8 Feed Rail Lock Knob Rear 9 Vacuum Wheel O ring 10...

Page 11: ...n Check perf by folding over and aligning the perfed edge Perf holes should line up within a blade s width If they do not line up adjust rails accordingly moving your left rail first and then adjustin...

Page 12: ...tock If during the feeding you begin to get doubles lower the feed wheels just enough to stop the double sheeting The paper between the friction plate and the auto feed wheel must move freely and shou...

Page 13: ...r and back stop Do not pinch the paper as it will affect the feeding consistency FEEDING NOTES When set properly the feed is very efficient and flexible When neglected it can become very frustrating t...

Page 14: ...he oring pulley and over teh machein drive pulley To replace the vacuum wheel drive orings you must remove the table To remove the feed table you must take off all of the pressure adjustment brackets...

Page 15: ...the vacuum pickup point adjustment knob from the operator side of the feed table Now all the lower assemblies will drop to the table Cut the old orings off the vacuum wheel roll the new orings on the...

Page 16: ...iption H 0215 Screw 10 32x1 2 button head socket H 0250 Screw 10 32x 1 1 2 socket cap H 0270 Screw 1 4 20x1 4 socket set H 0275 Screw 1 4 20x1 4 socket set H 0278 Screw 1 4 20x1 4 socket half dog H 04...

Page 17: ...ASER in three different ways using the different grooves on the lower score assembly REMOVING THE PERF SHAFT Make sure all the upper perf score and roller assemblies are lifted Loosen the brass tip se...

Page 18: ...belt Remove the belt Walk the motor belt off the inner pulley If it is too difficult to walk off you could loosen the motor and pull it up as it is mounted in slots Reach in under the exit side of th...

Page 19: ...eel pressure 2 Align feed rails check for squareness This can be checked by the lead edge of the paper feeding into the machine should line up with the front edge of the feed plate 3 Not enough pressu...

Page 20: ...251 Wedcor Avenue Wabash Indiana 46992 Website www countmachinery com Email Info martinyale com Fax 260 563 4575 M S027959 Rev 1 1 31 2017...

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