Count Perfmaster Air V3 User Manual Download

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TABLE OF CONTENTS

SPECIFICATIONS…………………………………………………………………………………………….

SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….

COMPONENT IDENTIFICATION…………………………………………………………………………

DELIVERY TRAY ASSEMBLY…………………………………………………………………………….

PAPER STOP ASSEMBLIES………………………………………………………………………….….

MACHINE CONTROLS ………………………………………………………………………………….

PUMP CONTROLS.............................................................................................

PULSED FEED CONTROLS ………………………………………………………………………………….

FEED TABLE............................................................................................................

Component Identification…….…………………………………………………….

Adjusting Feed Rails………..……………………………………………….………

Micro Skew Adjustment ………………………………………..........………….

Setting the Automatic Feeder…………………………………………………….

Height Adjustment Caliper…………………………………………………….....

Loading the Feeder…………………………………………………………………..

Feeding Notes…………………………………………………………………………

Replacing the Vacuum Orings.……………………….…………………………..

ROTARY PERF & SCORE ASSEMBLY………………………………………………………………..

Removing the Perf Shaft to Change Configurations………………………

TROUBLESHOOTING……………………………………………………………………………………….

Summary of Contents for Perfmaster Air V3

Page 1: ...Serial Number ___________________________ Date ___________________________________ 12 2015 Perfmaster Air V3...

Page 2: ...8 PUMP CONTROLS 9 PULSED FEED CONTROLS 9 FEED TABLE Component Identification 10 Adjusting Feed Rails 11 Micro Skew Adjustment 12 Setting the Automatic Feeder 12 Height Adjustment Caliper 12 Loading th...

Page 3: ...11 Sheet Pulsed Stream Feet per Sec Perf Mode variable 23000 sph 32000 sph SPECIFICATIONS Net Weight PERFMASTER AIR V2 350 lbs Overall Dimensions 32 Lx27 Wx26 D Boxed Dimensions 48 Lx48 Wx52 H Min She...

Page 4: ...ER AIR V2 is a precision machine It is very important to keep it free of excessive dust dirt and foreign matter We recommend that you keep the machine covered when not in use BEARINGS BUSHINGS The bea...

Page 5: ...Air Feed Table Assembly Delivery Tray Pump with Vacuum Valve Perf and Score Assemblies Paper Stop Feed Table Assembly Pg 10 Delivery Tray Pg 6 Paper Stops Pg 7 Pump with Vacuum Valve Pg 9 Perf and Sco...

Page 6: ...low DELIVERY TRAY ASSEMBLY INSTALLING THE DELIVERY TRAY There are 2 positions for the receiving tray on the Perfmaster Air V2 the upper position is for short runs where the tray will not need to be as...

Page 7: ...et which makes it easy for adjustment The positions for the paper stops will change for each individual job If the paper stops are set to close the paper will hit them as it exits the machine and will...

Page 8: ...the bottom on the right side is the main power switch This is the on and off power for the machine Also there is a 3A fuse SPEED CONTROL Speed control is done with a knob on the top of operator side...

Page 9: ...stent way to run the machine While the output speed is slower the end result is much more user friendly feed To use the pulse suction use the FEED switch just below the pump on off switch When using t...

Page 10: ...ed Rail Lock Knob Front 3 Paper Back Stop 4 Feed Rails 5 O ring Caliper Assembly 6 Vacuum Pickup Point Adjustment Knob 7 Micro Skew Adjustment Knob 8 Feed Rail Lock Knob Rear 9 Vacuum Wheel O ring 10...

Page 11: ...n Check perf by folding over and aligning the perfed edge Perf holes should line up within a blade s width If they do not line up adjust rails accordingly moving your left rail first and then adjustin...

Page 12: ...tock If during the feeding you begin to get doubles lower the feed wheels just enough to stop the double sheeting The paper between the friction plate and the auto feed wheel must move freely and shou...

Page 13: ...r and back stop Do not pinch the paper as it will affect the feeding consistency FEEDING NOTES When set properly the feed is very efficient and flexible When neglected it can become very frustrating t...

Page 14: ...he oring pulley and over teh machein drive pulley To replace the vacuum wheel drive orings you must remove the table To remove the feed table you must take off all of the pressure adjustment brackets...

Page 15: ...the vacuum pickup point adjustment knob from the operator side of the feed table Now all the lower assemblies will drop to the table Cut the old orings off the vacuum wheel roll the new orings on the...

Page 16: ...iption H 0215 Screw 10 32x1 2 button head socket H 0250 Screw 10 32x 1 1 2 socket cap H 0270 Screw 1 4 20x1 4 socket set H 0275 Screw 1 4 20x1 4 socket set H 0278 Screw 1 4 20x1 4 socket half dog H 04...

Page 17: ...ASER in three different ways using the different grooves on the lower score assembly REMOVING THE PERF SHAFT Make sure all the upper perf score and roller assemblies are lifted Loosen the brass tip se...

Page 18: ...belt Remove the belt Walk the motor belt off the inner pulley If it is too difficult to walk off you could loosen the motor and pull it up as it is mounted in slots Reach in under the exit side of th...

Page 19: ...eel pressure 2 Align feed rails check for squareness This can be checked by the lead edge of the paper feeding into the machine should line up with the front edge of the feed plate 3 Not enough pressu...

Page 20: ...251 Wedcor Avenue Wabash Indiana 46992 Website www countmachinery com Email Info martinyale com Fax 260 563 4575 M S027959 Rev 1 1 31 2017...

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Count Perfmaster Air V3, User Manual

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