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INSTALLATION PLAN 
VENT (FRESH AIR) REQUIREMENTS 

The Bayvue DV burns fuel by combining the proper amount of natural gas or propane with fresh air to 
obtain complete combustion.  During heavy natural gas demand periods (extremely cold consecutive days) 
the local gas supplier may provide “filler gasses” with the natural gas fuel supply.  This mixed gas may 
cause a change in burner flame appearance.  This may cause soot to form on the logs and viewing 
windows.  In the event any change in the burn pattern is noticed, contact the local gas supplier to obtain 
additional information and contact a certified professional to clean and adjust the appliance, if necessary. 
 
It is imperative to ensure delivery of the proper amount of fresh combustion air to gas appliances.  The 
Bayvue DV (direct vent) chimney system brings all combustion fresh air requirements through a dual 
chimney pipe and exhausts the spent combustion gasses back through the chimney pipe system.  Failure to 
properly seal the direct vent chimney system will allow leaks that will prevent the proper amount of fresh 
air from being available for combustion or can potentially leak harmful combustion gasses back into the 
home.  Failure to provide adequate combustion air will cause operational problems, increased maintenance 
issues, and potential failure of the gas stove to perform to its designed standard.  For specific details on 
combustion air requirements, refer to the current NFPA-54 (natural gas) or NFPA-58 (propane) and the 
current ANSI Z223.1 standards.  Although direct vent gas appliances are designed to minimize fresh air 
issues, the homeowner should understand fresh air requirements for all fuel burning appliances in a home 
and also understand the interaction these appliances can have on each other and the availability of fresh air 
in the home.  The next several paragraphs explain and provide examples of fresh air issues.  
 
Modern construction techniques are making new homes tighter and tighter to air infiltration.  This is good 
in one sense as it reduces the amount of energy required to maintain a home at a comfortable temperature; 
however, this is bad in another sense because without an adequate fresh air supply, these new air tight 
homes become “stale or depleted of fresh air.”  Most new airtight homes come with air exchange systems 
that replace inside home air with fresh outside air so many times an hour.  This air exchange system is 
balanced to the number of occupants and the fuel burning appliances located in the home.  If additional 
combustion devices are added to a home, a certified professional should rebalance the air exchanger.  
Rebalancing the system adjusts for the fresh air usage of any new combustion appliance.  Rebalancing the 
air exchanger ensures proper amounts of fresh air for the home occupants and other appliances.  If your 
home contains an air exchange system, contact a local certified professional to have a fresh air analysis 
done while the Country Flame appliance is being installed. 
 
A homeowner needs to understand the terms “restricted” and “unrestricted” air space.  Even though 
properly installed direct vent chimney systems eliminate combustion air requirements there is still the 
requirement for ventilation air.  If a home is not air tight, depending on room configuration and other fresh 
air barriers, a gas appliance can still be installed in too small a room and “starved or restricted” from 
receiving the proper amount of necessary air.  Again, this is not true of Direct Vent appliances whose 
chimneys provide for combustion air; however, direct vent appliance chimney systems do not provide for 
ventilation air requirements.  Determining the amount of fresh air available to a gas appliance is a 
relatively easy mathematical exercise.  Get out the old calculator and follow the examples provided.  First, 
here are the “official” definition of terms: 
a) 

Space:

  a room where a gas appliance is to be placed.  The total space required to ensure proper 

fresh air to a gas appliance can include additional space or room(s) if there is no restriction to airflow 
between the space(s) or room(s).  “Unrestricted” space means (i) no closable doors can exist between 
rooms or (ii) there must be proper sized grills (non-closing) placed between adjoining spaces or rooms.  If 
closable doors exist or no grills exist between adjoining rooms, then the adjoining space next to where the 
gas appliance is to be located cannot be included in the calculation to determine if adequate fresh air exists 
for proper operation of the gas appliance. 

Version 1.0h 

22 

b) 

Unrestricted space:

   is defined as an area that provides at least 50 cubic feet of air volume for 

each 1,000 Btu per hour of input heat rating of a gas appliance.  The 50 cubic feet of fresh air volume is 
made up of primary (combustion) and secondary (heated) air requirements.  Vented gas appliances use 10 

Summary of Contents for Bayvue DV 30

Page 1: ...his manual are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life IF YOU SMELL GAS FOR YOUR SAFETY Do not light any appliance Do not touch elec...

Page 2: ...TS 14 NG CONVERSION KIT BV 3003 CONTENTS 14 PROPANE CONVERSION KIT 15 NATURAL GAS CONVERSION KIT 15 PROPANE CONVERSION 15 INTAKE AND EXHAUST CONDITIONS 18 SEALED VENTING SYSTEM 18 THERMOSTAT FAN CIRCU...

Page 3: ...ON 36 GENERAL CLEANING 36 GENERAL SAFETY 36 GENERAL PERIODIC INSPECTIONS 36 CLEANING A PAINTED SURFACE 36 CLEANING PLATED SURFACES 37 DOOR INSTALLATION 37 DOOR SEAL 37 MAIN ORIFICES 38 GAS FLAME INSPE...

Page 4: ...o hearing from you as this product becomes part of your home heating solution This manual is written to provide information that will assure proper installation proper maintenance and correct operatio...

Page 5: ...d firing of the gas appliance At a minimum annually clean and repaint the interior surfaces to prevent deterioration More frequent cleaning may be required due to carpet lint bedding material dust etc...

Page 6: ...MINIMUM CLEARANCES AND VENT AIR INTAKE PIPE CLEARANCES TABLE 1 BAYVUE DV SPECIFICATIONS BAYVUE DV 46 BAYVUE DV 30 NATURAL GAS PROPANE NATURAL GAS PROPANE Altitude 0 4500 0 4500 0 4500 0 4500 Manifold...

Page 7: ...pproval by the local authority having jurisdiction GAS SUPPLY CONNECTION Version 1 0h 6 A gas supply line must be installed by a qualified professional and must conform to National Standards NFPA 54 n...

Page 8: ...rates Turning the HI LOW valve to HI allows the appliance to operate at its maximum Btu output rating Turning the HI LOW valve to LOW allows the appliance to operate at its minimum Btu output rating...

Page 9: ...ulator assembly within 3 feet 90cm horizontally from the center line of the regulator M 18 in Clearance under veranda porch deck or balcony 30 in minimum for vinyl clad soffits A vent shall not termin...

Page 10: ...Other tools or equipment may be required depending on site specific conditions Various open end wrenches including 7 16 9 16 and crescent wrenches as needed Various nut drivers and torx drivers as req...

Page 11: ...following steps present log installation instructions WARNING IMPROPER LOG PLACEMENT INSIDE THE FIREBOX CAN CAUSE IMPROPER FUEL BURN EXCESSIVE CARBON MONOXIDE a colorless odorless toxic gas PRODUCTIO...

Page 12: ...rner is designed not only to hold the embers but also to produce a small flame that creates the burning ember effect The middle and rear burner are designed to produce the fire and turn the larger log...

Page 13: ...REMOVAL From time to time it may be necessary to remove the valve assembly This assembly includes the SIT 820 control valve the base mounting plate for the burner assembly the pilot system the three b...

Page 14: ...s instructions and all applicable codes and requirements of the authorized agency having juristriction If the information in these manufacturer s instructions are not followed exactly a fire explosio...

Page 15: ...V 4623 55 DMS NG Front Orifice Spud Middle Spud Orifice 1 BV 4624 45 DMS NG Middle Orifice Spud Rear Spud Orifice 1 BV 4625 40 DMS NG Rear Orifice Spud Conversion Label 1 35 0500 02 Conversion LP to N...

Page 16: ...r the correct gas pressures corresponding to the conversion kit being used WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructio...

Page 17: ...riately sized drill bit as an air shutter gauge Pass the gauge through both sides of the air shutter adjust and lock the shutter removing the gauge when finished making adjustments STEP 11 Use a 3 8 i...

Page 18: ...c igniter should be in a parallel plane to the pilot flame diffuser body Each time the igniter button is pressed a blue arc should occur from the piezoelectric igniter to the pilot flame diffuser body...

Page 19: ...THE BATTERY ANNUALY SEALED VENTING SYSTEM The Bayvue DV is designed for a sealed vent system This means that all flue connections including all seams and joints are to be sealed with high temperature...

Page 20: ...yvue DV product is approved for side wall vent or vertical vent through a roof Only Simpson Dura Vent chimney components or Selkirk Model Direct Temp chimney components may be used with this product S...

Page 21: ...well as galvanized finish The galvanized pipe and fittings are used for concealed locations such as attics or spaces where corrosion is a factor such as above the roof line Decorative plated trim kits...

Page 22: ...ermination 36 CF 11044 982 Snorkel Termination 14 CF 11040 984 Horizontal Square Termination CF 11041 983 Vertical Termination CF 11050 950 Vinyl Siding Standoff CF 11000 This standard termination kit...

Page 23: ...eplace inside home air with fresh outside air so many times an hour This air exchange system is balanced to the number of occupants and the fuel burning appliances located in the home If additional co...

Page 24: ...ed as an unrestricted space EXAMPLE 2 A room will have a direct vent fireplace installed that has an input rating of 26 200 Btu H An adjoining room connected by a doorless passageway contains a 60 000...

Page 25: ...nting Graphs provided on the following pages will aid the installer in determining the proper relationship between vertical and horizontal side wall venting These Venting Graphs should assist the inst...

Page 26: ...e center of the 10 inch square hole Attach the horizontal vent termination to the exterior wall with the four wood screws provided as shown in FIGURE 13 Before attaching the Vent Termination to the ex...

Page 27: ...BLE Version 1 0h 26 HOT WOOD SCREWS Vinyl Siding Bolt Terminal to vinyl standoff Vinyl Siding Standoff Apply Sealant to all Four Sides Screws Wall Penetration Heat Shield Wall Thimble Duravent Part 94...

Page 28: ...al rise required for a specific horizontal run FIGURE 17 HORIZONTAL VERTICAL VENT SYSTEM Version 1 0h 27 HORIZONTAL TOP FLUE INSTALLATION Round Support Box Wall Thimble Standard Horizontal Terminal 90...

Page 29: ...rsection draw a vertical line to the bottom of the graph 4 Select the indicated dimension and position the unit in accordance with the same Example 1 Natural Gas Graph DV 46 If the vertical dimension...

Page 30: ...MODEL DV 30 A vent shall not terminate A Within six feet 1 8 meters of a mechanical air supply inlet to a building B Above a utility meter within three feet 1 meter horizontally of its vertical center...

Page 31: ...Bayvue DV appliance is 34 feet when measured from the top of the appliance to the bottom of the Flue Cap The maximum number of 45 degree elbows permitted for a vertical installation is four elbows In...

Page 32: ...onto the top of the chimney system Note 1 For multi story vertical installations a ceiling fire stop Part 963 is required at the second floor and any subsequent floors The opening should be framed to...

Page 33: ...ncy of homeowner use of this product Country Flame recommends that a certified service technician perform an annual check up on an appliance prior to the start of each heating season Follow the genera...

Page 34: ...ttern or the pilot light flame pattern contact a local authorized Country Flame Dealer or certified technician FIGURE 21 STANDING PILOT GLASS CLEANING FREQUENCY Before the first use and after first fo...

Page 35: ...eramic Kera Lite GLASS REPLACEMENT 1 Turn off gas valve 2 Unlock four door latches 2 each side refer to door installation section and FIGURE 23 WARNING Once door latches are unhooked nothing holds doo...

Page 36: ...nt of rope cement to hold rope gasket in place 9 Reinstall assembly FIGURE 24 to stove body Close door latches securing assembly to Bayvue DV 10 The door assembly is a sealed unit Refer to door seal s...

Page 37: ...working order No lubrication of any part is required in the Bayvue DV appliance It is recommended that at a minimum annual inspection of the venting system be conducted by a certified professional At...

Page 38: ...rate the stove with the door open Correct Bayvue DV operation requires the door assembly be mounted to the stove and locked during all operations except during maintenance FIGURE 23 DOOR INSTALLATION...

Page 39: ...ar When any one or all of the burners are removed ensure they are marked from the spot they were taken and returned to the same position The burners are NOT interchangeable and must be placed in the p...

Page 40: ...irection of travel of the relief valve A spring provides tension to hold the relief valve against the body of the stove Relief plates should be free to slide on the tracks provided shown in FIGURE 26...

Page 41: ...e pilot adjust or the manifold pressure can cause damage to the SIT 820 control valve and should only be accomplished by a certified professional For lighting instructions refer to the section on firs...

Page 42: ...ovided by law All electrical components such as but not limited to blowers wiring switches speed controls thermo disc switches igniters burners and gas valves are covered under Country Flame Technolog...

Page 43: ...ame is not large enough Pilot flame is not engulfing the generator thermocouple Thermocouple shorting Faulty valve Faulty thermocouple Purge the gas line Fill the tank Turn up the pilot flame Gently t...

Page 44: ...gas pressure Remove and clean Adjust regulator Not heating properly Not enough or too slow Dirt in the burner orifice Wrong orifice Too much draft Improper gas pressure Underrated Appliance Remove an...

Page 45: ...Orifice Spud Natural Gas 46 000 BTUH 45DMS BV 4625 Rear Orifice Spud Natural Gas 46 000 BTUH 40DMS BV 4626 Front Orifice Spud Liquid Propane 46 000 BTUH 69DMS BV 4627 Middle Orifice Spud Liquid Propan...

Page 46: ...ard On Off Remote Kit GC 3934 Snap Disc Thermostat GC 3989 Ember Material All parts for the Bayvue DV product can be purchased by contacting a local authorized Country Flame Dealer In the event there...

Page 47: ...turn the ON PILOT OFF control knob counterclockwise to ON 2 3 4 5 6 7 Turn off all electrical power to the Bayvue DV Open the Bayvue DV bottom panel to expose the gas control panel Push in on the ON P...

Page 48: ...SAFETY LABEL Version 1 0h 47...

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