Courion iDRIVE, System Manual

Page 1: ...iLEARN System Manual Descriptions and Operations Version 2 10 iLEARN and 2 05 iDRIVE iLEARN Door Control iDRIVE VFD Floor Control iSENSOR Door Positioner...

Page 2: ...n 5 Interlock Wiring 6 Initial Start Up And Adjustment 8 iLEARN Door Control 13 iLEARN Door Control Menu 20 Diagnostics 20 Operating Parameters 29 Door Parameters 30 Gate Parameters 31 Event Counter 3...

Page 3: ...achine room wall is included as Hardware Kit 120 One 1 kit is required for each enclosure If transformers are required hardware to mount the transformers is included as Hardware Kit 125 One 1 kit is r...

Page 4: ...ver 071217 2 10 iLEARN System Manual Wiring Diagram For Connecting Two Single Phase Dual Voltage Transformers as One Three Phase Open Delta Transformer 460 230 VAC 30 60 Hz with 115 V Tap if required...

Page 5: ...s spares iWIRE Floor Gate Wiring Bundle 90 947415 Fifteen 15 18 AWG insulated wires in an amount suf ficient to wire the Door Push Buttons EUDs and Floor Zone Switches to the iDRIVE VFD Controls locat...

Page 6: ...on customer requirements and available hoistway space The two types are Q Style Interlocks and P Style Interlocks When wiring COURION s Q Style Interlocks refer to COURION s Floor Wiring Diagram and t...

Page 7: ...o the terminal cross reference on the PA Inter lock connection diagram located below Be sure to properly locate type PAE interlocks only at floors with emergency unlocking devices also known as EUDs A...

Page 8: ...8 ver 071217 2 10 iLEARN System Manual PA PAE INTERLOCK PO 70 3A...

Page 9: ...with the Elevator Control after the Start Up and Adjustment procedures are completed E If your Push Button Fixtures Hall and COP do not include a STOP button then you need to pro vide a permanent jum...

Page 10: ...Car Top Control Enclosure for Car Top Control Type e Enter the of Car Stations 1 or 2 in your hoistway System Default 2 f Enter Gate Travel generally the height of your Opening System Default 96 g Set...

Page 11: ...RESTART 2 System Restart a Using the MENU SELECT knob turn and select DIAGNOSTICS b Select RESTART SYSTEM c Turn MENU SELECT knob to indicate YES and then push to restart your COURION System Boot Scr...

Page 12: ...he iLEARN Door Control and iDRIVE software by following the instructions in Courion s iSYSTEM Software Update Manual After successfully updating the iSYSTEM Software re cycle the iLEARN Door Control p...

Page 13: ...ep as set by the iLEARN Control To ADJUST the Car Gate Operation if required press the MENU SE LECT Button and turn to GATE PARAMETERS Scroll Down to item 4 6 Car Gate Slowdown Default 15 This is the...

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Page 15: ...han using the AC inputs and relay outputs described below iDRIVE Network LEDs RX TX These LEDs indicate the receipt RX Red and transmission TX Green of information over the CANbus network between the...

Page 16: ...and func tions just like the AOF circuit except this circuit initiates door and gate opening for REAR entranc es only Auto Open is ignored when the elevator is on Fire Service Phase 2 operation HPB H...

Page 17: ...r and car gate to open DCF Doors Closed Front J10 8 J10 7 The Doors Closed Front circuit is a NORMALLY OPEN relay that closes when all FRONT doors are in the closed position and the power close functi...

Page 18: ...e 2 to Phase 1 Op eration while the doors are closing the closing cycle must be interrupted and the door and car gate reopened The re open sequence is accomplished by opening the normally closed HOLD...

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Page 21: ...applicable and line 4 will indicate the error message For further details regarding error messages please proceed to the Troubleshooting and Error Messages Section at the back of this Manual for furth...

Page 22: ...Open iSENSOR Position register where the door stalls in the open position 1 3 5 Open iSENSOR Speed This is actually the period between alternating poles It is non zero when the magnet is moving over t...

Page 23: ...good parameter data Set to 0 when parameters are bad and locks out operation 05 Fault This is a catchall and is set during any fault condition iSensor OK 0 or 6 Timeout 1 or EEPROM good 0 06 Timeout...

Page 24: ...indicates that the maximum rate of change algorithm is being utilized in stead of the settable ROC parameter This is in place for emergency acceleration decelera tion needs and is not presently used S...

Page 25: ...aded in the iDrives 1 4 Gate Monitor The Gate Monitor can be used to inspect any of the Car Top Gate iDRIVEs on the CANbus Network These registers are read only and come from the selected Car top iDri...

Page 26: ...when Light Curtain 2 reports a fault 04 Light Curtain 1 Fault 1 when Light Curtain 1 reports a fault 05 General Fault 1 when iDRIVE G is reporting a general fault 06 Motor Fault 1 when iDRIVE G is re...

Page 27: ...ndicates iDRIVE G has learned the FULL Open posi tion 06 Close Learned Handshake 1 indicates iDRIVE G has learned the FULL CLOSE posi tion 07 Stop Button 1 indicates Stop Button present NC 08 Reset Bu...

Page 28: ...08 Control place Factory use Should be 0 in normal operation 1 4 10 Motor Status Bits 06 1 close 0 open 07 Run 1 indicates inverter is generating an output and motor should be running 1 4 11 Motor Fa...

Page 29: ...Cut Out is a NORMALLY CLOSED circuit opened when door or gate operation is undesirable 03 AOF Auto Open Front The AOF circuit is a NORMALLY OPEN circuit momentarily closed to initiate door and gate o...

Page 30: ...cates the status of the iLEMs digital inputs FO Front Open RO Rear Open FC Front Closed RC Rear Closed Operating Parameters This menu allows operational parameters to be adjusted to suit the needs of...

Page 31: ...Off Default OFF When ON Passenger Sequence Operation is turned off and the doors and gate operate together 2 10 Fire Service Type Standard ASME default or New York City or Chicago Door Parameters Thi...

Page 32: ...r Parameters These are parameters to be adjusted ONLY at the factory They include Motor Minimum Frequency Motor Minimum Amps Motor Midpoint Frequency Motor Midpoint Amps Motor Maximum Frequency Motor...

Page 33: ...te s speed will change from Slow to Creep as set by the iLEARN 4 8 Overdrive Time Default 1 0s This is the amount of time the door motors run after the doors reach FULL OPEN or FULL CLOSE 4 9 Motor Pa...

Page 34: ...CE CALL THIS HISTORY LOG PROVIDES AN EXCELLENT START TO DETERMINING WHAT CAUSED A PROBLEM OR FAULT WITH YOUR COURION FREIGHT DOOR SYSTEM SEE THE TROUBLESHOOT ING AND ERROR MESSAGE SECTION OF THIS MANU...

Page 35: ...location and file name for the Uploaded History File and then hit START 6 Using the SELECT MENU Knob on the iLEARN Door Control turn to UPLOAD HISTORY Press Ctrl E on the keyboard and start the down...

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Page 37: ...hese LEDs indicate the receipt RX Red and transmission TX Green of information between the iSENSORs and the iDRIVE Unit During normal operation these LEDs should be rapidly flashing when the iSENSOR m...

Page 38: ...38 ver 071217 2 10 iLEARN System Manual iDRIVE G Car Top Control...

Page 39: ...led Rear Gate on the iDRIVE G Expansion Module Relay Output 5 Gate Not Open Relay Output 6 Gate Open CARE C Light Curtain Wiring CARE Light Curtain Power Supply See CARE Light Curtain Wiring Schematic...

Page 40: ...ssage Section of this Manual EXPANSION MODULE BUS RX TX These LEDs indicate the receipt RX Red and transmis sion TX Green of information between the iDRIVE G Expansion Module and the iDRIVE G VFD Cont...

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Page 42: ...C01 24VDC C02 COM MON C03 CANH C04 CANL C05 Address In and C06 Address Out Also insure that your twisted pair shield ing is continuous throughout the CANbus Network from iLEARN Door Control to car to...

Page 43: ...ate properly because of a problem with the iSENSORs located in the lower door guides iSENSOR failures can be identified as follows Hoistway Doors fail to Open or Close Hoistway Doors operate only at c...

Page 44: ...the Slowdown Distance Default 8 under the iLEARNs Edit Parameters Menu to a distance that elimi nates the OPEN STALL CHNG and or CLOSE STALL CHNG Error Message You may also have to adjust the Slow do...

Page 45: ...iDRIVE s Turn on your iLEARN Door Control and 240V hoistway power supply Allow iLEARN to find all hoistway iDRIVE units Re insert fuse in Car Gate iDRIVE s CAR GATE WILL NOT OPEN AND OR CLOSE Assumes...

Page 46: ...any of these conditions only needs to be true for 1 10th second Q I m monitoring an iDRIVE s Open Position register and see strange operation It starts out at 97 climbs to 103 as the door opens and th...

Page 47: ...won t work even after doing a Restart System A Do a Factory Parameter Restore then do a hard power cycle on both the 120 and the 240 If the problem persists check for iLEARN iDRIVE version incompatibi...

Page 48: ...cted You may Unlock the iDRIVE from the iLEARN Control See Section 1 5 of the iLEARN Door Control Menu Screens Section of this Manual Check the physical condition of the iDRIVE Unit that is not commun...

Page 49: ...is identified by the iLEARN System See The Hoistway Doors do not operate or only creep at one or more openings under Issues at Initial Startup or after System Restart above 07 DRIVE_ERROR__INVERTER Er...

Page 50: ...occurs when the Gate iDRIVE PLC has set the Gen eral Fault bit 18 GATE_ERROR__CURTAIN1_FAULT When the Gate iDRIVE G does not see a Light Curtain output as expected during the light curtain test the iD...

Page 51: ...SOR Magnet Replace if damaged Check to insure that the Closed iSENSOR Cable is properly wired to the iDRIVE VFD Floor Control See The Hoistway Doors do not operate or only creep at one or more opening...

Page 52: ...Expansion Module Check the CANbus cable between the iDRIVE G VFD Control and the Car Top Expansion Module 29 GATE_ERROR_ENCODER_FAULT Added in Ver 2 0 Error 29 indicates that the current Car Gate s FU...

Page 53: ...s set to ON Error 43 indicates that communication from the iLEARN to the iLEM has be lost 44 ILEARN_COMMS Added in Ver 2 09 Error 44 occurs when the iDRIVE does not hear from the iLEARN in 3s Check th...

Page 54: ...s presently set to 60Hz or 100 1 3 22 1 4 18 Motor Max Amp This is the maximum allowable motor voltage usable by the internal controller and is presently set to 100 to support operation with torque mo...

Page 55: ...3 38 1 4 34 Slowdown Distance This is the distance away from the stall position where the door speed will change from Fast to Slow as set by the iLearn Door Control 1 3 39 1 4 35 Creep Distance This i...

Page 56: ...s reporting reversing due to shoe 0 otherwise 06 Reversing 1 when Gate PLC is reporting that a reversing event has been detected 0 otherwise 07 Closing 1 when Gate PLC is reporting closing status 0 ot...

Page 57: ...tem Monitor 1 6 3 CAN Loop Back For factory testing only 1 6 4 USB Echo For factory testing only Diagnostics 1 8 I O Monitor Used for Factory Testing Door Gate Parameters 3 8 Motor Parameters and 4 0...

Page 58: ...igned the iLEARN Door Control must be running Version 2 06 or above software Normally this version of the software has been loaded onto the control at the factory To enable the iLEM Expansion Module g...

Page 59: ...en in sequence If at any point the DO command is removed the hoistway doors and car gate will stop at that position The Courion iLEARN Control passes back hoistway door and car gate position informati...

Page 60: ...Setup Wizard including Gate Setup BEFORE making your Otis Control iLEARN Control Interconnections If the interconnections are already in place disconnect the ODC OTB 3 and CDC OTB 4 wires from the Cou...

Page 61: ...doors and car gate are commanded to close Otis DC Contact will open when hoistway doors and car gate are fully closed as indicated by an OPEN DC relay LED OFF See DC01 DC02 below If a reversal device...

Page 62: ...te is not in an OPEN position NO Doors Not Operating OTB 12 13 The NO circuit is a NORMALLY OPEN LED OFF relay that closes LED ON when the iLEARN Door Control is non operational DC Doors in Closed Pos...

Page 63: ...63 ver 071217 2 10 iLEARN System Manual Doors Closing Doors Opening...

Page 64: ...3044 Lambdin Avenue St Louis Missouri 63115 800 533 5760 or 314 533 5700 314 533 5720 fax e mail sales couriondoors com www couriondoors com...