COZY DVCF403B-H and, Installation And Operating Instructions Manual

Page 1: ...er flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department INSTALLATION AND SERVICE ...

Page 2: ...OUS INJURY OR DEATH SPECIFICATIONS AND DIMENSIONS Your Direct Vent Counterflow Wall Furnace is shipped in two cartons One carton contains the furnace thermostat thermostat wire and insulated staples The second carton will have the vent tube air intake tube and vent cap assembly After the furnace has been removed from the carton check the rating plate to verify that the model number is correct and ...

Page 3: ...nition 10 Young children should be carefully supervised when they are in the same room with the furnace 11 Do not place clothing or other flammable material on or near the furnace 12 Installation and repair should be done by a qualified service person The furnace should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to exce...

Page 4: ...r line extended above meter regulator assembly I Clearance to service regulator vent outlet 24 Inches 61 cm 12 Inches 30 cm 12 Inches 30 cm 3 Feet 91 cm within a height 15 Feet 4 5m above the meter assembly 3 Feet 91 cm J Clearance to nonmechanical air 12 Inches 30 cm supply inlet to building or the combustion air inlet to any other appliance K Clearance to a mechanical air 6 Feet 1 83 m supply in...

Page 5: ...ojection is 24 to top of vent cap See Figure 2 7 RESIDENTIAL GARAGE INSTALLATION Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 inches 46 cm above the floor Such equipment shall be located or protected so it is not subject to damage by a moving vehicle Use care in selecting a good location within the ...

Page 6: ...ng below ground level INSTALLATION ELECTRICAL ROUGH IN For convenience this furnace is equipped with a three prong power cord located on the top left of heater The 115V wiring should be brought in on the left side terminating in a receptacle box not provided Consult local codes or ordinances For Alnps see Page 2 Specifications and Dimensions ROUGH IN GAS SUPPLY Install a 1 2 inch diameter gas supp...

Page 7: ...cut out Slide the vent cap onto the pipes extending from the back of the furnace A rotating or twisting motion will ease this installation Secure vent cap and vent cap spacer plate to wall causing the vent tubes to have a slight downward pitch This will prevent water from entering Anchors not provided may be required Caulk around vent cap spacer plate with caulking provided NOTE Some framing may b...

Page 8: ...urn ctcoclcvvise N to OFF Gas Control Knob J Pilot Control Knob NOTE Knob can not be turned ti om PILOT to OFF unless knob is pushed in slightly Do not rce 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the intbnnation on the safety label If you don t smell gas go to the next step 7 Open sight glass cover 8 Locate red piezo ...

Page 9: ...iately call a qualified service under water LIGHTING INSTRUCTIONS STOP Read the information on the safety label Set thermostat to lowest setting Turn off all electric power to the appliance This appliance is equipped with an iNlition device which automatically lights the pilot Do not try to light the pilot by hand Remove lower front panel Push in gas control knob slightly and turn cloclcvvise to O...

Page 10: ...trol compartment clean Vacuum control compartment at the start of the heating season and as often as needed PROPER BURNER FLAME FIGURE 7A STANDING PILOT Pilot Adj Screw HONEYWELL VR8200H SERIES FIGURE 7C STANDING PILOT 1 01 3 4 FIGURE 8 FIGURE 7B I I D PILOT Pilot Adj Screw HONEYWELL VR8204H SERIES FIGURE 7D I I D PILOT The burner flame may be observed by raising the sight glass cover A proper fla...

Page 11: ...4B H PICTORIAL SCHEMATIC MODEL NO AMP S DVCF403B H 1 95 DVCF404B H 1 95 DVCF653B 654B H PICTORIAL SCHEMATIC MODEL NO AMPS DVCF653 B H 3 05 DVCF654 B H 3 05 FAN SWITCH LIMIT SWITCH AUXILIARY LIMIT TRANNFUR_ER DVCF403B H DVCF404B H LADDER SCHEMATIC FAN SWITCH LIMIT SWITCH DVCF653B H DVCF654B H LADDER SCHEMATIC AUXILIARY LIMIT Page 11 ...

Page 12: ...D DVCF557 558B H PICTORIAL SCHEMATIC SPILL BLACK BROWN J MODEL NO AMPS DVCF407B H 2 2 DVCF408B H 2 25 FAN SWITCH TCH TRANSFORMER THERMOSTAT DVCF408B H LADDER SCHEMATIC AUXILIARY LIMIT LJ MODELNO AMPS DVCF557B H 3 3 DVCF558B H 3 35 FAN SWITCH SELECTOR SWITCH LIMIT SWITCH 41 AUXILIARY LIMIT TRANSFORMER DVCFSS7B H DVCFSS8B H LADDER SCHEMATIC Page 12 ...

Page 13: ...alve do am completely before unsafe temperatures are reached After a cool down period switch must be manually reset If outages persist call a qualified service person MAINTENANCE INSTRUCTION For proper and sate operation keep furnace and furnace area clean At regmlar intervals turn control valve oft let cool and clean inside control compartment To clean cabinet use only a damp cloth Do not use any...

Page 14: ... opening in drywall as shown in Fig 9 3 Position plaster ground as shown in Figure 9 Optional 4 Cut out and remove embossed section on casing side 5 Remove kalockout on inner liner 6 Put heater into position 7 Place inner boot into position mark and cut boot flush with watt Place outer boot into position mark and cut boot flush with wall 8 Place boot trim into position slide inner boot through wal...

Page 15: ...ter 7 Insert power cord provided in kit through romex connector and plug onto terminal board following wiring diagram found in lighting and operating instructions 8 Tighten two screws on romex connector 9 Replace junction box cover plate 10 Replace fan blade fan shroud and top louver assembly 11 Snap 90 degree outside corner Ref 1 onto 3 foot section Ref 2 plastic raceway Insert power cord and rem...

Page 16: ...g is too small Consult local gas company or competent installer Open all manual gas valves Set thermostat to higher temperature Clean burner orifice do not enlarge Check wiring jump across thermostat terminals at valve if valve open re check wires replace thermostat Can be checked by removing wire from valve temlinal If valve goes of f replace wire or thermostat Follow instructions check location ...

Page 17: ...tch not engaged i Sparker won t work 2 Sparker won t light pilot 3 Manual reset switch not engaged CORRECTIVE ACTION i Turn gas valve to on position 2 Check for 24 Volts to valve from transformer 3 Check wall thermostat 4 Provide line voltage 5 Replace gas valve 6 Depress red button on switch 1 Bleed line 2 Replace thermocouple 3 Adjust pilot flame 4 Depress red button on switch 1 Check wire conne...

Page 18: ...ur convenience Forpromptparts service contact the wholesaler from which you pur chased your Cozy heater NOTE Parts schematic drawings on current models are shown at www cozyheaters com oO I I D CONTROL MODULE HONEYWELL THERMOSTAT BUrStER AS SEMBLY DVCF40B H DVCF55B H DVCF65B H SERIES Page 18 I USE ONLY FACTORY SUPPLIED PARTS I i Prices and specifications subject to change without notice All prices...

Page 19: ... 13b NIA N A 78093 122 90 78093 122 90 N A N A Manifold 14 72103 19 10 72103 9 10 72103 19 10 72103 19 10 Burner Orifice Natural Gas 15 72147 3 40 72147 3 40 72140 3 40 72142 3 40 Burner Orifice L R Gas 15 72149 3 40 72149 3 40 72141 3 40 72143 3 40 Fan Motor 6 72108 73 90 72108 73 90 72110 83 90 72110 83 90 Fan Blade 17 78101 24 20 78101 24 20 78101 24 20 78101 24 20 Rubber Grommet 18 78010 3 00 ...

Page 20: ...IA N A 70050 5 60 Igniter Wire 0 028 508 42 72022 4 70 N A NIA N A N A 72022 4 70 Ignition Control Box S8600B Honeywell 43 N A NIA 78097 128 00 78097 128 00 NIA N A Heat Exchanger Kit 44 34805 272 40 34805 272 40 34810 274 60 34825 285 60 Vent Cap Assembly Complete 45 34250 127 90 34250 127 90 34250 127 90 34250 127 90 Vent Cap Spacer Plate Assembly 46 34273 14 50 34273 14 50 34273 14 50 34273 14 ...

Page 21: ...F YOU SMELL GAS DON T LIGHT IT IF YOU CAN T LIGHT IT DON T FIGHT IT Association gama THIS IS NOT AN ADVERTISEMENT WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire d...

Page 22: ...er this warranty is needed the user of the product shall request such service directly from the installer If the user is unable to locate the installer the user should write directly to the manufacturer and the name of an alternative service source will be supplied The product safety registration card packed inside the appliance must be completed and returned to the factory THIS WARRANTY IS EXPRES...