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Misprints and technical changes reserved 

Instruction and Operation Manual 

3

 

 

As with any form of electrical equipment, there is always a risk involved in 
the handling of electrical machinery. The greatest care must always be 
exercised during installation and maintenance. It is recommended that 
service is performed by authorized personnel only 

 

Caution ! 

1.

 

Do not connect or disconnect the chopper when it has power. 

2.

 

Please take care of the correct polarity. 

3.

 

If you exchange the connections BUSS + and BUSS- the inverter or the 
chopper can be destroyed. 

4.

 

Ultrafast semiconductor fuses for the protection of the IGBT is not 
installed. 

Table of contents 

1. 

Instruction of Safety ................................................................................................ 2 

1.1 

Instructions and Rules ............................................................................................. 2 

1.2 

Safety ...................................................................................................................... 2 

2. 

Function .................................................................................................................. 3 

2.1 

General data / application conditions ..................................................................... 4 

2.2 

Technical Data Chopper voltage 1000V ................................................................... 4 

3. 

 Connections and Indications .................................................................................. 5 

3.1 

Design ...................................................................................................................... 5 

3.2 

Connectiondiagramm .............................................................................................. 6 

4. 

Example of Connection............................................................................................ 7 

5. 

Dimensions .............................................................................................................. 7 

6. 

Options .................................................................................................................... 8 

6.1 

Overcurrent relay .................................................................................................... 8 

6.2 

Ultrafast semiconductor fuses................................................................................. 8 

7. 

Calculation Braking Chopper and Resistor ............................................................... 8 

8. 

Connection Diagramm option Master 

 Slave ....................................................... 10 

 

2.

 

Function

 

If the speed of the motor is reduced the motor behaves like a generator. Since the kinetical 
energy is not sent back with the Inverter to mains the intermediate circuit (BUSS) capacitors 
store the energy. The voltage of the intermediate circuit increases. If the intermediate circuit 
voltage the inverter protects itself by turning off. 

To avoid the interuption of braking, a Braking Choppers is used. It is activated if the voltage of 
the intermediate circuit is higher than the tolerable intermediate circuit voltage. The braking 
resistor is connected with the intermediate circuit and the additional energy is transformed to 

Summary of Contents for BC 2.2 Series

Page 1: ...Brake Chopper BC 2 2 4 2 Instruction and Operation Manual...

Page 2: ...done by qualified personnel The precautions and warnings below must be observed at the operation of the chopper The braking chopper instruction and operation manual do not replace the manual of initia...

Page 3: ...nditions 4 2 2 Technical Data Chopper voltage 1000V 4 3 Connections and Indications 5 3 1 Design 5 3 2 Connectiondiagramm 6 4 Example of Connection 7 5 Dimensions 7 6 Options 8 6 1 Overcurrent relay 8...

Page 4: ...class F without condensation 5 85 relative humidity Environment Base standard DIN EN 60068 2 6 Resonance seach Test specification 5 Hz 13 2 Hz 150 Hz 2mm peak to peak 0 7g Installation height h H 100...

Page 5: ...r BUSS connection BUSS voltage inverter R1 R2 a bimetal relay must be connected in series to the braking resistor This has to be adjusted to the nominal current of the brake resistor see Chapter 4 Exa...

Page 6: ...6 Instruction and Operation Manual Misprints and technical changes reserved 3 2 Connectiondiagramm...

Page 7: ...n If cables between inverter and chopper resp chopper and brake resistor are less than 25 cm they have to be twisted and if they are longer than 25 cm they have to be shielded 5 Dimensions Type B B1 H...

Page 8: ...racket for Overcurrent relay Art No 36770 Z2 6 2 Ultrafast semiconductor fuses Use with Braking chopper Fuse value in A A Part No Fuse Art No Fuse Breaker 3pol 12262 0F 50 34606 00 34529 00 12262 1F 6...

Page 9: ...MS brake load PMAX BRAKE in kW peak load brake chopper tBRAKE in seconds brake time tRUN in seconds motoring operation tBRAKE in seconds regen operation tOFF in seconds stop Calculation Brake Resistor...

Page 10: ...10 Instruction and Operation Manual Misprints and technical changes reserved 8 Connection Diagramm option Master Slave...

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