CPS ALPHA Series, Manual

Page 1: ...Page 1 of 25 DIESEL GENERATOR MANUAL ...

Page 2: ...nstances When the buyer does not respect the contractual payment obligations When the product is disassembled repaired or modified by anyone who does not form part of CPS personnel When the generator is used negligently or carelessly handling errors surges inadequate maintenance non compliance with current legislations etc This warranty excludes cover for deterioration due to wear and tear CPS s r...

Page 3: ...n Moreover the generators are available with a rainproof and soundproofing covers mounted on a slow or fast towing trolley Moreover the control panel can be automatic Fixed Base Soundproof Cover Rainproof Cover Alternator Diesel Engine ...

Page 4: ...n it is switched on Do not touch the generator with wet hands as this might cause strong electric shocks Do not refill the fuel tank while the generator is in operation The generator must be used in well ventilated areas so as to prevent intoxication of carbon monoxide fumes and other harmful residues contained in the exhaust gas and moreover for the generator to cool down appropriately Any inspec...

Page 5: ...n is needed please contact CPS directly 2 2 Safety requirements installation and commissioning The personnel designated to the installation or commissioning process of the generator must always use a protective helmet and wear safety shoes and overalls Use safety gloves Take the necessary precautions to prevent electric shock hazards Do not leave disassembled parts tools or anything else that does...

Page 6: ...of work clothes shoes with non slip soles and gloves 2 6 Workstation The machine has been designed to be used by one operator Whilst the generator is being started up and shutting down the operator must wait next to the control panel During the generator s normal operation the operator does not have to stay next to it 2 7 Fixed guards Fixed guards have been installed along the perimeter of the mac...

Page 7: ...hout the safety guard 3 GENERATOR FEATURES 3 1 General features This range of generators with a rotational speed of 1500 1800 rpm is suitable for any use it can be ontinuous or emergency The components used are of the best brands and guarantee high reliability and durability over time The soundproof canopy if applicable reduces the noise level without interfering with the maintenance procedures In...

Page 8: ...a Electronic PLC DSE 3110 MPU ECU Genset Controller Single phase socket 230V 16A 32A 2P T Three phase socket 400V 16A 32A 63A 125A 3P N T Terminal block allows a load connection for the generator to function at full power ...

Page 9: ...ation please refer to the attached manual relative to the electrical panel 4 USING THE GENERATOR 4 1 Installation Hereunder are some standards for the installation process of the generators Do not allow persons with no experience or adequate training use the generator Do not allow children or animals near the generator when it is switched on ...

Page 10: ...for the potential load of the entire system and must also comply with the particular standards that regulate the sector Ensure that the Ground system is coordinated with the safety devices of the mains supply of the machine Fig 4 1 Ground connection 4 1 2 Power output The power output of the generator continuous and emergency in the three phase or single phase versions is that specified in the tec...

Page 11: ...orrectly The entire structure is in fact equipped with supporting feet with holes for it to be anchored to the ground Fig 4 2 Anchoring to the ground 4 3 Preliminary inspections It is essential for the following operations to be carried out when the generator is commissioned or after a long period of inactivity or if during the maintenance operations modifications are implemented of parts are repl...

Page 12: ...start up battery check the clamps of the cables on the terminal block verify if there are any oil and diesel leaks from the generator N B It is important to comply with the information stipulated in the engine manufacturer instruction booklet with regards to specific routine maintenance implemented on the engine 4 4 Connections It is important for the electric distribution panel to be installed co...

Page 13: ...are changed causing sudden changes in voltage that can damage any instruments connected to it Electrical panel for manual start up Ensure that all automatic switches are open in the OFF position Insert the key into the ignition and turn it to the start position until the machine starts up When the engine starts up release the key and verify that the dynamo and oil warning lights have gone off Let ...

Page 14: ...he generator off if high temperatures are reached within the endothermic engine which can jeopardise its operation the coolant must be topped up or the problem that caused the temperature to rise must be resolved dirty radiator clogged air inlet outlet grilles etc fuel reserve protection this intervenes by turning the generator off if the fuel falls below the minimum level the fuel must be topped ...

Page 15: ...ginal spare parts must be used Before implementing any intervention on the generator disconnect one of the battery terminals of the start up battery so as to prevent it from being started up accidentally 6 2 Oil level The table in paragraph 6 10 shows the periodic interventions that are to be implemented on the engine For more detailed information refer to the manual provided by the manufacturer o...

Page 16: ...hly with soap and water Replacing the oil filter The engine oil must be changed for the first time after 50 operating hours and for subsequent changes refer to the attached engine manual Moreover the manual also contains a detailed description and illustration of the procedure and necessary steps to follow to replace the oil filter cartridge Contact CPS for service parts Refer to the Use and Maint...

Page 17: ...tery of adequate amperage suitable for the engine for the start up of all generators It is important for a new battery to be completely charged before being installed Batteries that require maintenance are to be checked at least once a month thus verifying the electrolyte level and if need be topping up with distilled water When the generator is not used for a long period of time it is recommended...

Page 18: ...eriods of inactivity Start up the generator at least once a month Implement the following steps if the generator has not been used for a long period of time Replace the engine oil Replace the oil filter cartridge Replace the fuel filter cartridge Inspect the start up battery and if need be charge it 6 10 Table of scheduled interventions The table below contains a list of what is required for the m...

Page 19: ...lternator manual Faulty voltage regulator replace Start up battery is drained Check the electrolyte level inside the battery Top up Verify functionality of the battery charging alternator of the engine or the battery charger of the automatic control panel if present Verify that the driving belt is taut Verify the battery s integrity Verify that the clamps on the battery s terminals are fastened we...

Page 20: ...eans of a lift truck or an overhead crane connected to slings beneath its base Soundproof versions can be lifted by means of a lifting hook The hooks on the engine and alternator are NOT to be used to handle the entire generator but only the single component Verify the stability of the component that is to be transported Components must always be handled with the engine switched off and with the c...

Page 21: ...Page 21 of 25 Fig 7 1 Lifting the generating sets by means of a lift truck or adequate lifting slings ...

Page 22: ...ons Firstly the lubrication liquids must be drained and the various components of the machine must be cleaned Then the machine s parts must be separated Once the machine has been dismantled the various materials must be separated in accordance with the legislation of the Country in which the machine will be destroyed Follow this general procedure to dismantle the machine Disconnect the power suppl...

Page 23: ...ardous waste with non hazardous waste Ensuring that such waste is transported and disposed of recovered by authorised personnel One can transport his her own waste to an authorised collection facility solely if s he is a member of the Association of Environmental Managers 8 5 Waste treatment of electrical and electronic equipment WEEE The Government has implemented the directives of the European P...

Page 24: ...Page 24 of 25 equipment must be disposed of as separate waste The user of this machine can contact the collection facilities designated by the Municipalities ...

Page 25: ...Page 25 of 25 10 RECORD OF MAINTENANCE OPERATIONS RECORDS OF OPERATIONS IMPLEMENTED Date Description of Fault Description of Intervention Result Operator s Signature ...