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8.0  TROUBLESHOOTING 

8.1 Electric Machine Troubleshooting 

Symptoms 

Failure to Start 

 

Ensure that the power cord is securely plugged in. 

 

Make sure the prongs on the cord are making good contact with the 
outlet. 

 

Check that all phase indicator diodes are lit up. 

 

Check the speed you are starting on. 

 

Press 

Reset

 if the 

Stop 

button was pressed. 

Stops Suddenly 

 

Check to see if the cable is hot. If it is hot, the cable may be too long 
or have too small a cross-sectional area. 

 

Reduce speed. The machine may have been continuously run at 
high speed with an inefficient electrical supply. 

Vacuum Not Working 

 

Check that hoses are fastened securely and that vacuum is 
functional. 
 

Head Does Not Turn 

 

Check belt tension.  

 

If the fan on the engine is running but the head is not turning, the 
belt is slipping or broken. Call CPS for service. 

 

Heads Spin, Housing 

Doesn’t 

 

If the head spins, but the housing doesn’t, the pinion gear shear pin 
has broken. Test it by turning the head manually. The housing 
should tun. 

 

 

Machine is Vibrating or 

Running Unevenly 

 

Check for uneven wear on diamonds. If the heads are not running 
evenly, rebuild Flex Heads. 

 

 A concentration of dirt can cause the driving plates to become hard 
and inelastic. Clean the machine between the housing and heads. 

 

Check that grinding tools are properly positioned and not too worn. 

 

 
For all other error codes your machine may display, contact CPS at 877.472.8200 or 
your certified service technician. 

  

Repairs 

All repairs for CPS machines must be completed by a CPS authorized service technician. 
Contact CPS or your retailer to locate certified service centers. Repairs must be completed by 
trained specialists, authorized by CPS to complete machine repairs. Failure to use a certified 
service technician may result in a voided machine warranty 
 
 
 
 
 
 
 

Summary of Contents for G-210

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Page 2: ...Contact Information Concrete Polishing Solutions PO Box 520 Norris TN 37828 877 472 8200 www go2cps com ...

Page 3: ...ious misuse will be shipped back to the sender at their expense and no credit shall be issued Any returned items including items under warranty must be sent at the customer s expense No authorization number is necessary if you are returning an item for repair that will be returned back to you after said repairs Before you return an item CPS asks that you first call a member of the sales and techni...

Page 4: ...will be happy to assist you with parts and service If you do need to contact the Service Department you will need to vide the product model and serial numbers to the person assisting you You can reach the CPS Service Department 24 7 by calling 877 472 8200 or via email at info go2cps com CPS vides technical support to our customers twenty four hours a day seven days a week Trained representatives ...

Page 5: ...al The user is expected to have good knowledge and understanding of the user and safety instructions before operating inspecting or adjusting the machine 2 1 Special Symbols The symbols below represent a need for extra consideration when using the G 210D Machine 2 2 Safety Rules It is imperative to follow all safety instructions herein as well as ensuring that safety guidelines are followed by any...

Page 6: ...uding per ventilation Should be free of debris and loose objects that could potentially be thrown out by the machine Should be free of exposed bolts or other implements that could damage the machine or cause injury Personal Protective Equipment PPE Safety Goggles Protective Gloves Steel Toe Safety Shoes Hearing Protection Respiratory Mask Do not wear clothing that is loose fitting as it could beco...

Page 7: ...the machine tipped back 3 1 Storage Store your CPS grinder in an area that is dry Cold or damp conditions can damage the grinder Warning Strap down equipment securely across non moving parts when transporting from jobsite Unsecure or unanchored equipment can cause property damage injury or death Be sure to place hands in the center of handlebars when lowering and raising the machine The placement ...

Page 8: ...of jobs including surface preparation grinding and polishing of concrete flooring The G 210 is equipped with one grinding head upon which plates and tooling for different applications can be attached For more information on CPS tooling visit http www go2cps com tooling html The following items should be included with the delivery of your machine Please notify CPS if anything is missing 1 One 1 G 2...

Page 9: ...4 1 Machine Diagram ...

Page 10: ... The Emergency Stop Button The emergency stop button on the 210 is located on the box below and to the right of the control panel It is labeled Emergency Stop The emergency stop button must be disengaged before starting the machine When stopping the machine turn the throttle down to lower the RPM and depress the Emergency Stop button This button should also be depressed in case of emergency necess...

Page 11: ...ace hands in the center of the handlebars when lowering and raising the machine This method increases the control you have when maneuvering the machine 2 Lay the machine on its back with the handle lying on the floor This exposes the driving plate on the underside of the machine 3 From a standing position at the side of the upended machine put metal bond plate on the cross complete 1 Turn the cros...

Page 12: ... grinding To attach a dust interceptor vacuum locate the hose on the upper frame of the machine See above diagram Be sure to connect hoses firmly for most efficient dust interception WARNING Dust from grinding can be dangerous and damaging to the lungs Be sure to wear proper protective equipment to prevent inhalation If wet grinding be sure to have a slurry containment system in place ...

Page 13: ... REV button to engage the power supply 7 Turn Speed Potentiometer to the desired RPM 8 Push FWD or REV button to off position to power machine off 9 After stopping machine lower the speed potentiometer back to 0 10 Disconnect the power cord from the outlet then from the grinder Warning Do not start machine with grinding head in the upright position Always use a three wire electrical system connect...

Page 14: ... engine the cooling system air inlet should be checked every before operation to clear it of debris and dust 7 3 Every 100 Hours of Operation Clean the cooling system The engine cooling system should be free of debris and dust See p Clean oil cooler fins The oil cooler fins should be cleaned every 100 hours to ensure they are free of debris and dust and cooling effectively See p Tighten nuts and s...

Page 15: ...g or broken Call CPS for service Heads Spin Housing Doesn t If the head spins but the housing doesn t the pinion gear shear pin has broken Test it by turning the head manually The housing should tun Machine is Vibrating or Running Unevenly Check for uneven wear on diamonds If the heads are not running evenly rebuild Flex Heads A concentration of dirt can cause the driving plates to become hard and...

Page 16: ...0 grinder is a 21 plate 9 2 Tooling There are many applicable tools for the G 210 machine From tools perfect for surface prep to polishing resins CPS has you covered Visit www go2cps com tooling html for more 21 Metal Bond Plate APMF6203K ...

Page 17: ...structions for the most common routine maintenance procedures For any other issues or maintenance your machine requires call CPS or your retailer to find a certified service technician in your area 10 1 Rebuilding Flex Heads Flex Head Rebuild Kit APMF1851K ...

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