CPS G-250XTP, Operator'S Manual

Page 1: ...G 250XTP OPERATOR S MANUAL Concrete Polishing Solutions PO Box 520 Norris TN 37828 Phone 865 494 8200 Fax 865 494 8300 Toll Free 877 472 8200 www go2cps com ...

Page 2: ...er our company to be the leader in research and development in this industry we are not above learning from you as you experience new and challenging obstacles on each floor surface that you deal with If you have any questions or suggestions for us please contact us and you will find that we are willing to continue our education with you as well as we all grow and learn in this industry We truly l...

Page 3: ...e Machine 14 15 How To Operate The Machine 16 17 Best Practices 18 Maintenance Transporting Storage 19 Troubleshooting 20 21 Accessories 22 Parts 23 26 Regreasing the Ring Gear 27 Flex Head Assembly Instructions 29 37 Tensioner Assembly 38 Slip Clutch w Pinion One Flange 39 Slip Clutch w o Pinion Two Flange 40 Idler Shaft Assembly 41 Motor Shaft Assembly 42 Kawasaki Motor Guide 43 63 GENERAL INFOR...

Page 4: ...e before a credit can be processed Any items that are returned because of obvious misuse will be shipped back to the sender at their expense and no credit shall be issued Any returned items including items under warranty must be sent at the customer s expense No authorization number is necessary if you are returning an item for repair that will be returned back to you Before returning please first...

Page 5: ...able for delays in shipping due to circumstances beyond the control of CPS Warranties will not apply if after market alterations changes or modifications have been made to the equipment Customer Service Concrete Polishing Solutions has a well trained service department and our sales and technical staff have extensive knowledge on how to service our equipment Being the manufacturer we best understa...

Page 6: ...r safe efficient and trouble free operation of your machine You and anyone else who will be using or maintaining the machine are required to read and understand the information contained in this manual Sections in your operator s manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely You can also use this m...

Page 7: ...ing items should be included with the delivery of your G 250XTP please contact Customer Service if anything is missing a Grinder b Dust Skirt c Propane Tank d Operator s Manual Weight 850 lbs Grinding Pressure 550 700 lbs Grinding Width 32 Power Required Vapor Draw Propane Tank Engine 25 HP conversion to 31 HP RPM 1 400 3 500 Serial Number Sales Person Cell Number NOTES Specifications DELIVERY SPE...

Page 8: ...tightened to propane tank valve and there are no leaks Do not attempt to perform any maintenance or repair activities while the machine is running If you need to start the machine while the head assembly is in the upright position be certain there are no plates mounted to the heads Acceleration and vibration transmitted through the handlebars pending testing Temperature of fixed wiring pending tes...

Page 9: ...machine with out a vacuum system Obey all safety signs and instructions when operating or maintaining equipment Keep children and pets away from your grinder and polisher at all times Always wear a properly fitting particle mask appropriate for this application as specified by OSHA regulations Always make sure to use the appropriate dust interceptor when performing dry grinding operations Use only...

Page 10: ... head which prevents dust from getting into the internal seal and locking up the bearings Both the grinding plates and the gear drive assembly are enclosed in a safety shroud A 2 which has two dust exhaust ports A 3 to be used when dry grinding The chassis B comprises of a water tank B 1 and a start and E stop control box B 2 The water tank is large enough to hold approximately 10 5 gallons of wat...

Page 11: ...DIAGRAM 24 7 Technical Support Toll Free 1 877 472 8200 11 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 12: ...M once engine is running 2 E STOP Utlize this button to turn the machine off IT IS RECOMMENED TO REDUCE THE MACHINE S RPMs PRIOR TO DEPRESSING THE E STOP BUTTON 3 USB PORT For your convience there is a USB Port located on the bottom of the control box IMPORTANT Do not leave the G 250XTP standing in one place during the shut down phase Always keep the machine in motion until the head has come to a ...

Page 13: ...ACHINE TO SIT AND IDLE FOR LONGER THAN ONE 1 MINUTE NOTES 2 TACHOMETER This will display both the machine RPMs and total hours the machine has been in use Depressing the button on the bottom right corner will toggle in between the readouts OVER TORQUEING IN EITHER DIRECTION CAN CAUSE DAMAGE TO THE THROTTLE CABLE CONTROLS 24 7 Technical Support Toll Free 1 877 472 8200 13 Concrete Polishing Solutio...

Page 14: ... steps listed below to prepare your machine for operation 1 To attach appropriate grinding tools to G 250XTP a Make sure handle is in an upright locked position b Lay the machine on its back with the handle lying on the floor this exposes the driving plate on the underside of the machine CAUTION Always place hands in center of handlebars when lowering and raising machine This method increases stab...

Page 15: ...ON 5 Tightly connect the brass fitting of the propane hose to valve on top of the propane tank and turn the knob to open the valve on the propane tank WARNING Be certain that you check all hoses for cracks and leaks Propane is an odorless gas with a sulfur additive If you recognize a strong odor immediatley turn off valve on propane tank and contact CPS 6 Clear your work area Before you begin your...

Page 16: ...d grasp firmly 2 Stand behind G 250XTP with feet planted firmly on even ground 3 Press the START button to engage the engine while slowly turning the throttle counter clockwise CAUTION Do not start the machine while the head is in the upright position CAUTION Always check that dust skirt is properly attached and secured before starting the machine 4 Select desired RPM using the throttle IMPORTANT ...

Page 17: ...Always make sure that the weights are returned to their original upright position before transporting and or storing the machine 8 Tilt machine up and change tools or exchange plates See Photo and Warning below 9 Turn knob on propane valve completely to the off position and store as appropriate WARNING Plates will be HOT Wear safety gloves when changing plates to prevent injury HOW TO OPERATE THE ...

Page 18: ...n 2 800 2 900 RPMs Foot Speed Slow and Easy Natural walking pace 5 Using RD Disc Technology Run G 250XTP at full RPMs Foot Speed Slightly faster than resin bond tools NOTE Use only CPS recommended grinding tooling and equipment Contact CPS for any further information Phone 877 472 8200 E mail info go2cps com Each floor is different and requires the operator to have a certain amount of expertise in...

Page 19: ...8 10 hours check to ensure belt tension is correct If you have performed the initial check you need only check the belt every 100 hours thereafter 2 Be sure to follow all maintenance recommendations for the Kawasaki engine in the back of this manual 3 Regrease the ring gear every 300 hours as referenced in the back of this manual By following the schedule above you can expect the G 250XTP to opera...

Page 20: ...pane tank is not over filled 80 maximum Make sure you are using a vapor draw tank If you are cutting next to a wall make sure that exhaust is pointed away from the wall Ensure that there is adequate ventilation Vacuum Not Working Check that hoses are fastened securely Head does not turn Check belt tension If the engine is running and the head does not turn the belt is slipping or is broke Contact ...

Page 21: ...using and heads Check that the grinding tools are not worn down and or that they are properly positioned on the wheel If you have checked everything and still have questions please feel free to contact our Customer Service Department and ask for Technical Support at 877 472 8200 twenty four hours a day We are more than happy to help you with any questions or concerns that you might have NOTES TROU...

Page 22: ...P For detailed information please refer to the Concrete Polishing Solutions Product Catalog or contact the customer service department We will be more than happy to work with you to determine which accessories and or parts are appropriate for your application For your convenience we have included a brief listing of common accessories parts ACCESORIES 24 7 Technical Support Toll Free 1 877 472 8200...

Page 23: ...63 G 250XTP Slip Clutch Assembly with Pinion APMF0109 35mm snap ring ZP APMF0242 Idler Tensioner Roller APMF0245 Idler Shaft APMF1225 6007 2RJEM Ball Bearing APMF0306 Tensioner Assembly APMF1168 Indoor Outdoor Silicone Cart 10 1 fl oz APMF0003 3 8 O D x 5 8 lg SS Dowel APMF1478 18 8 Stainless Steel Dowel Pin 1 4 Diameter 1 1 4 Length APMF0048 1 4 20 x 2 1 2 HHCS ZP gr 5 APMF0049 1 4 20 x1 00 HHCS ...

Page 24: ...PMF1174 Motor Collar GPPT0392 Flex Head Assembly APMF1192 Cross Complete APMF0272 Frame Assembly APMF0002 1 Snap Ring APMF1287 Frame APMF0007 3 8 16 Nylon Lock Nut ZP APMF0094 5 16 18 x 1 1 2 FSHCS ZP APMF0119 1 4 x 3 4 Roll Pin ZP APMF0131 1 2 x 1 Neoprene Flat Washer APMF0174 3 8 SAE Flat Washer ZP APMF0205 1 4 20 x 2 HHCS ZP APMF1289 Inner Weight APMF1291 Outer Weight APMF0248 Side Plate APMF14...

Page 25: ...e 5 Zinc Plated Hex Cap Screw APMF1471 3 4 10 x 6 Grade 8 Yellow Zinc Hex Cap Screw APMF0007 3 8 16 Nylon Lock Nut ZP APMF0028 1 2 16 x 5 1 4 Shoulder Bolt APMF0033 1 2 Nylon Flat Washers APMF0120 10 32 x 1 2 SS Flange Screw ZP APMF0158 GFI 0809 12 Bushing APMF0175 1 2 I D 3 16 Panel Grommets APMF1331 Tiller Arm APMF0158 Tiller Arm Bushing APMF0113 Handle bar tightener APMF1049 Molex 192700028 PFB...

Page 26: ...k APMF1389 Caution Label APMF1397 Pinch Point Label APMF0280 Leather Washer APMF1206 1 4 ID Hose APMF1342 1 4 Hose Barb Mini Ball Valve APMF1218 1 4 x 1 4 Hose to Flare Swivel Fitting APMF1219 1 4 Hose Barb Tee APMF0282 Fiberglass Shroud Assembly APMF0100 1 4 20 Nylon Lock Nut ZP APMF0131 1 2 x 1 Neoprene Flat Washer APMF1179 Gasket APMF1455 1 1 2 Hose Clamp APMF1043 1 1 2 x2 2 x1 Y Hose Pipe GPPT...

Page 27: ...f grease 10 Put the plastic cap back in position being certain that the fit is snug 11 While the inspection plate is off this is a good time to inspect the belt for wear A little fraying on either side is normal but if the belt appears to be severely worn consult CPS for instructions 12 Also while inspecting the belt visually check the tightness There should be no more than a inch deflection or mo...

Page 28: ...ain Shield MFL 2 CPS Armor Densifier MFL 18 100 Grit Black Resin Bond Diamonds 18 T3 Cutters Orange 12 SEKTOR 1 12 SEKTOR 2 12 SEKTOR 3 12 SEKTOR 4 12 SEKTOR 5 3 11 SpinFlex Pads 3 SEKTOR Harpoons 3 SEKTOR Driver Pads Chemicals Sektor System Includes GPDI0445K 3 Buckets 2 Days 1 Blinging Floor Average coverage rate is 7 000 square feet per kit ...

Page 29: ...ord 8 x 20 x long Flat Head Socket Cap Screws 8 5 16 flat washers 8 x 20 Nylon Lock Nuts 1 Spring Red 1 Drive Shaft 1 Inner Polycord Holder 1 Polycord 8 x 20 x long Flat Head Socket Cap Screws 1 Retainer Components First Assembly Flex Head Assembly Instructions Using Diaphragm material FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical Support Toll Free 1 877 472 8200 29 Concrete Polishing Solutions G...

Page 30: ...lush with the surface of the inner Polycord holder Step 1 Inner Polycord holder on the Polycord with counter sink holes facing up Bottom view of assembly with screws in place FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical Support Toll Free 1 877 472 8200 30 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 31: ...r Flex heads could not be mounted to the machine in this position Step 2 With the assembly in the same position as previous picture shows place the retainer on the screws insuring alignment is such that the 3 holes of the inner Polycord holder align with 3 of the 6 holes of the retainer See pictures below for examples of both proper and improper alignment FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Techn...

Page 32: ...ten all screws to 6 foot pounds of torque pressure 72 inch pounds The screws should protrude the retainer slightly when proper torque pressure has been reached See picture below for example Note The screw in the forefront is properly torqued while the screw to the left and right are over and under tightened respectively FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical Support Toll Free 1 877 472 820...

Page 33: ...Plate Spring Red Drive shaft 8 nylon lock nuts 8 5 16 flat washers Note 8 1 4 nylon flange nuts may be substituted for the nylon lock nuts and washers FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical Support Toll Free 1 877 472 8200 33 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 34: ...mbly on the grinding shaft making sure the through holes are properly aligned with the main Mounting Plate The prongs on the grinding shaft should be aligned to the retainer slots as well Place the outer Polycord holder on the Polycord Step 4 FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical Support Toll Free 1 877 472 8200 34 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 35: ...e proper alignment Do not force the grinding shaft prongs into the retainer with ram pressure Start Polycord over the main Mounting Plate studs with even downward hand pressure until all studs protrude the Polycord slightly Note Use of a hydraulic press could damage the assembly A manual press as shown is recommended Recommended type of manual press FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical S...

Page 36: ...g Tighten all the nuts to snug with a 7 16 wrench Remove ram pressure and remove assembly Note Polycord is just touching main mounting plate enough to apply outer polycord holder and leave enough room to place flat washer and locking nut The assembly with flat washers and locking nuts in place prior to relieving ram pressure Note For illustration only Nuts have been properly torqued in this photo ...

Page 37: ...t pounds Final torque of lock nuts Final assembly as viewed from the main mounting plate side showing proper alignment of holes FLEX HEAD ASSEMBLY INSTRUCTIONS 24 7 Technical Support Toll Free 1 877 472 8200 37 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 38: ...APMF0306 Tensioner Assembly TENSIONER ASSEMBLY 24 7 Technical Support Toll Free 1 877 472 8200 38 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 39: ...APMF0263 Slip Clutch with Pinion One Flange SLIP CLUTCH W PINION ONE FLANGE 24 7 Technical Support Toll Free 1 877 472 8200 39 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 40: ...APMF1488 Slip Clutch w o Pinion Two Flange SLIP CLUTCH w o PINION TWO FLANGE 24 7 Technical Support Toll Free 1 877 472 8200 40 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 41: ...Idler Shaft Assembly APMF0265 IDLER SHAFT ASSEMBLY 24 7 Technical Support Toll Free 1 877 472 8200 41 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 42: ...APMF0259 Motor Shaft Adapter Assembly MOTOR SHAFT ADAPTER ASSEMBLY 24 7 Technical Support Toll Free 1 877 472 8200 42 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 43: ...FX850V KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 43 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 44: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 44 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 45: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 45 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 46: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 46 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 47: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 47 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 48: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 48 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 49: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 49 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 50: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 50 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 51: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 51 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 52: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 52 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 53: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 53 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 54: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 54 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 55: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 55 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 56: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 56 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 57: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 57 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 58: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 58 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 59: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 59 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 60: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 60 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 61: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 61 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 62: ...KAWASAKI MOTOR GUIDE 24 7 Technical Support Toll Free 1 877 472 8200 62 Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 63: ...24 7 Technical Support Toll Free 1 877 472 8200 63 KAWASAKI MOTOR GUIDE Concrete Polishing Solutions G 250XTP Operator s Manual ...

Page 64: ... bond diamonds from now until March 15th 877 472 8200 www go2cps com 24 7 Technical Support Toll Free 1 877 472 8200 CPS Mission Statement To build and maintain lifelong relationships with our clients through our commitment and dedication to provide superior support 24 7 through our knowledge of the craft of polished concrete the quality of products we provide and cost saving solutions learned fro...