Craftsman 113.19771, Owner'S Manual

Page 1: ... found at the front of the base You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully 1 Sold by SEARS Part No 63784 RRFTSMRN IO INCH RADIAL SAW assembly operating repair parts ROEBUCK AND CO Chicago IL 60684 U S A Pr riled in USA ...

Page 2: ...othing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the t Ibow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Also use face or ...

Page 3: ...se of the wrong type blade dull badly set improperly sharpened cutting tools by gum or resin adhering to cutting tools and by sawblade misalignment out of parallel with the fence Such conditions can cause the material to stick jam stall the saw or KICKBACK at the operator NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW OFF If the sawblade is stalled or jammed shut saw OFF r...

Page 4: ...ipping the next workpiece Use push stick if the rip cut is less than 6 wide 1 1 DO NOT pul the workpiece thru the sawblade position your body at the nose in feed side of the guard start and complete the cut from that same side This will require added table support for long pieces 12 Plastic and composition like hardboard materials may be cut on your saw However since these are usually quite hard a...

Page 5: ...thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI Z87 1 shown on Package before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores electrical connections POWER SUPPLY 1 Motor Specifications The ArC motor used in this saw is a capacitor start non reversible type having the following specifications Vo...

Page 6: ...completed l Jn n IoCZE o 77 1 I WNLE _ I_ I 7 I 2 Connections for 120V A C a Remove nameplate cover from motor to expose terminal board b The wires inside of the motor must be connected as shown 1 The orange colored wire on number 6 terminal 2 The brown colored wire on number 5 terminal Use the 120V power cord plug furnished with your saw o 0 Eo i 0v 0vl o 3 Connections for 240V A C a The wires in...

Page 7: ...require that voltage at motor terminals equals the voltage specified on nameplate 6 Most motor troubles may be traced to loose or incorrect connections overloading reduced input voltage such as small size wires in the supply circuit or to an overly long supply circuit Always check the connections the load and the supply circuit whenever the motor fails to perform satisfactorily Check wire sizes an...

Page 8: ...sing parts are obtained arrd are installed correctly 2 3 4 5 FRAMING SQUARE MUST BE TRUE CHECKING _CC JRACY OF CIdECKI_ ACCURACY OF I _SIDE OF SQUARE OUTSIDE OF SQUARE REAR EDGE OF FRONT TAB _ FENCE SPACE _ ND BACK C __ cm _ _ b C BOARDS R 4DYED _ _ I TIGHT LI_qE ON DR_ 11_ 4 T LINE ON _ LOFJO_i__ __ illl THIS EDGE _ ITAgLE ALONG THIS EDGE 11i t SHOULD BE NO GAP 0 StIOULD 4 NO _AP R OV LAP HEre WH...

Page 9: ...0 8 Hex Nuts 1 2 13 4 Leveling Feet Assemble the Legs as shown 1 Assemble Two 2 each of right and left hand Stiffeners to the length shown using 1 4 20 x 5 8 truss head screws tockwashers and hex nuts 2 Attach the four 4 legs to the Stiffeners using 1 4 20 screws Iockwashers and nuts 3 Install leveling feet as shown To level steel legs loosen nut on inside of leg and turn nut on outside to raise o...

Page 10: ...aftsman base orflat bench make sureElevation Crank has proper clearance to rotate Thesaw must bebolted down Position saw toslope slightly rearward sowhen thecarriage isinstalled it willnot rollforward due togravity SA BABE tFAD scC FLAT W A SH P _ _ _ J STIFFENER_1 HEX NUT _ LEG l R H STIFFENER L H STIFFENER LEG 1 i oloo o Io ooo oj x x 0 0 o 0 o x x 4L ooo o oI o o ooo 1 O O O ATTACH ELEVATION CR...

Page 11: ...ain on bearings and track WARNING REINSTALL CARRIAGE STOP SCREW TO PREVENT CARRIAGE FROM ROLLING OFF ARM Check for looseness of carriage bearings Refer to Adjusting Carriage Bearings in Adjustments to Compensate for Wear Section REMOVE SHIPPING SCREWS AND DISCARD Use of pliers may be necessary NDERSIDE OF MOTOR LOCATION OF TWO IL el S IP INOSCREW REMOVE SAW BLADE 1 Tighten carriage lock knob 2 Loo...

Page 12: ...lease position as shown Position arm against left stop approximately 50 miter Loosen carriage Jack knob and positior carriage directly over left hand channel NOTE For safety reasons in accordance with the UL standard stops have been provided to prevent 360 rotation of the radial arm 4 Slide the arbor wrench handle between end of motor shaft and mounting channel to act as a feeler gauge Carefully l...

Page 13: ... straightedge to determine whether the front table board is high or low at its center If the front table is high at center first tighten the center Y 20 x t 3 4 inch hold down screw until the table is level then tighten the leveling screw until this screw is snug If table is low at center first tighten the leveling screw unti the table is level then tighten the hold down scre_ If table is not h_gh...

Page 14: ...e smooth and firm 4 Now tighten the 2 Yf 20 Gib set screws until no noticeable rotational play exists between Column Tube and Column Support 5 Recheck elevation and re adjust if necessary 6 Replace Column Support trim B OH PtArED O STEP THREE SQUARING CROSS CUT TRAVEL CARRIAGE TRAVELS IN A STRAIGHT LINE 1 Index but do not lock arm at 0 miter 2 Install saw blade as shown Motor shaft has left hand t...

Page 15: ...ed tooth follow edge of square when the saw blade is moved along arm in a cross cut manner c Lock arm latch d RETIGHTEN 3 setscrews in arm latch as tight as possible and recheck cross cut travel NOTE This squaring of the cross cut travel will simultaneously set BOTH of the 45 miter index positions BEVEL LOCK LEVER D _HEX L WRENCH e Set miter indicator on 0 position as shown 6 7 Position the rip gu...

Page 16: ... 1 4 Hex L Wrench Rotate motor while holding square firmly against saw blade and table top d Slightly tighten each of the four screws and recheck Now tighten each screw tight e Reinstall handle and adjust indicator on 0 reading f Loosen carriage lock knob LOOSEN THESE FOUR SCREWS 5 16 18 SOCKET HEAD SCREW 5 16 IN LOCKWASHER f HEX L WR ENCH NO 10 PAN HD SCREW STEP FIVE SQUARING BLADE TO RIP GUIDE F...

Page 17: ...or heel Make sure bevel lock lever is locked 2 P_ssition square perpendicular to fence and between blade and table as shown lower am1 Do not allow the square to rest against a set out tooth it must rest flat against the blade side I1 k BEVEL lOCKf T I ol 4 If the saw blade is parallel with t le table top no visible g p appears between the saw blade and square no adjustment is requir_ d I_ there is...

Page 18: ...e fence The rip scale indicator on the right hand side of radial arm should now read 0 inches on upper portion of the blade In Rip scale If not loosen screws and shift the indicator until it is aligned with the 0 mark then tighten the screws NOTE With the saw blade and fence in the position shown the upper portion of the blade In Rip scale is used If the fence is re located at the extreme rear pos...

Page 19: ...3 Check and Adjust the spreader as follows a Loosen the antikickback spreader adjusting wing screw and with the tab position the antikickbaek and spreader assembly near the bottom of the blade and tighten ANTI KICKBACK SPREADER ADJUSTING WING SCREW TAB OUTSIDE VIEW INSIDE VIEW ANTIKICKBACK PAWLS FENCE LOCATIONS Position A is used for most cutoff and narrow ripping operations Position B is used for...

Page 20: ...used in basic set ups and operating procedures You should become familiar with these diagrams and the operating instructions that follow before operating your saw 3 SWIVEL LATCH LEVER MITER SCALE INDICATOR 2 ARM CONTROL LEVER BEVEL INDEX LEVER RIP SCALE tNDLCATOP_ 6 SWITCH WITH KEY ARM LOCK ADJUSTING WHEEL TABLE CLAMP 7 GUARD CLAMP SCR E V ELEVATION CRANK ANTIKICKBACK ADJUSTING WING SCREW ANTIKICK...

Page 21: ...ke clamp handle b A swivel latch lever automatically indexes the yoke at each 90 position Pull the spring loaded swivel latchdever forward to release this pin c The yoke clamp handle locks the yoke to the carriage in any position Pu l the handle forward to release the yoke push the handle rearward to secure the yoke 4 Carriage Lock a The carriage ock knob is rotated clockwise to lock the carriage ...

Page 22: ...stop a kickback if generated Spreader to prevent kerf from closing in on sawblade and possible kickback to prevent wrong way feed Wrong way feed is feeding the workpiece when sawblade is in a rip position into the outfeed side of the cutting tool sawblade dado molding head etc the side containing the antikickback spreader This can be extremely hazardous because the sawblade may grab the workpiece ...

Page 23: ... keep it sharp 7 When making a fou_ sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Always place the same edge of the workpiece against the fence turn the workpiece end for end for the successive cuts and mark a pencit line on the table for gauging the required length THIS EDGE OF BOARD AGAINST FENCE FOR ALL CUTS FENCE...

Page 24: ...r It is dangerous if the blade has been pulled too far out beyond the piece being cut When it is returned it can pick up the right hand piece and throw it over the fence 11 For operations No 3 and No 4 observe additional instructions under paragraph Operating Controls Blade Angle OPERATION No 1 CROSSCUT Crosscutting is the process of sawing the workpiece by pulling the saw blade through it and usi...

Page 25: ...ting is the process of sawing at 90 square across the board with the saw blade set at an angle other than 90 to the saw table The radial arm and yoke are indexed at 0 and locked but the bevel is set to the desired angle of cut The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut The carriage should be returned to full rearward position ...

Page 26: ... x 4 inch block to one edge of pusher board to be used as a grip The pusher board should be fed into the blade behind the stock being ripped until the stock is clear of the rear of the blade not more than 8 inches so as not to strike antikickback pawls and then puiled back with use of the grip 8 Hands must be kept well away from saw blade 9 Saw blade MUST be parallel to fence to minimize possibili...

Page 27: ... or out ripping as described above except thf_ saw blade is tilted out of perpendicular to he saw table surface The radial arm is indexed at 0 and locked the bevel is set to the desired beveI angle and the yol e is positioned for in ripping saw blade at rear or out r_pping saw blade at front as required All requirements and observations applicable to normal iipping op _ations also apply to bevel r...

Page 28: ...hen locked Its proper position for saw operation is approximately midway between the two sides of the _ oke When surf cient wear has occured to pmmit the handle to move cor siderably to the rear or strike the yoke before locking the handle must be adjusted as follows 2 Remove carrtage stop screw and Ioekwasher with a 1 4 inch hex L wrench 3 Grasp the carriage assembly move it carefully off the end...

Page 29: ...st for looseness between bearings and tracks on radial arm perform the following steps 1 Rernove left hand carriage cover 2 Push the carriage to its full most rearward position 3 Finger hold front carriage bearing as shown and apply as much force as possible and at the same time pull carriage forward If you can stop the bearing from turning it will require adjusting 4 Check rear bearing in the sam...

Page 30: ...ube supports and gibs adjusted properly eliminating all play in this area A slight side to side movement is noticeable at the front of the arm Index pin not fully seated in Index Ringl To make an adjustment to the arm Index rod the following steps must be taken 1 Removing Arm Trim Shroud a Remove miter indicator Snap fit b Remove miter scale by removing two 10 Pan Head screws c Remove knobs from a...

Page 31: ... rl r i i _ l l r I I I I _lj i I OR LIKE THIS 45 MITER g Sawdust between Work Piece and Fence Keep Front Work Table Clean h Rip Fence Not Straight Replace Fence 2 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Table support channels not properly leveled Refer to Step One under Alignment Procedure Section b Blade not square to work table top Refer to Step Four in Alignment Procedure Section 3 BLADE ANGLE...

Page 32: ...TRACKS a Dirty tracks Clean Tracks b Bad Bearing Replace Bearing c Worn Tracks Replace Tracks 9 CLAMPING FORCE NOT SUFFICIENT AT MITER ANGLES OTHER THAN 45 a Arm Control Lever requires Adjustment Refer to Arm Lock Adjusting Wheel in Adjustments to Compensate for Wear Section 10 CLAMPING FORCE NOT SUFFICIENT AT BEVEL ANGLES OTHER THAN 45 a Bevel Lock Lever Requires adjusting Refer to Adjusting Beve...

Page 33: ...ort circuit in motor or loose connections 3 Incorrect fuses in power line 2 3 Power line overloaded with lights appliances and other motors Undersize wires or circuit too long General overloading of power company s facilities In many sections of the country demand for electrical power exceeds the capacity of existing generating and distribution systems 1 Excessive feed rate when crosscutting or ri...

Page 34: ...l bearings or races A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support The thread on the elevation shaft assembly can be lubricated through the oil hole in the center of the radial arm cap CAUTION Excessive oil at any location will attract airborne dust particles and sawdust recommended accessories ITEM CAT NO Stand 9 ...

Page 35: ...541025 STD 523106 STD 551031 STD 551131 STD 541231 STD 541250 803835 63752 Leg Screw Truss Hd 1 4 20 x 5 8 Stiffener R H Stiffener L H Lockwasher External 1 4 Nut Hex 1 4 20 Screw Hex Hd 5 16 18 x 5 8 Washer 11 32 x 11 16 x 1 16 Lockwasher External 5 16 Nut Hex Jam 5 16 18 Nut Hex Jam 1 2 13 Foot Leveling Bag of Loose Parts Not Illustrated Standard Hardware Item May be Purchased Locally 35 ...

Page 36: ...repair parts _ l _ X X X 1 It li 1 I I I I I I I I I 7 _1 J I i ii I i 36 ...

Page 37: ..._ Oz_ r_ v o 6 _ z mm E p j_ r Z _rr _ u_z _ I J _ _uJ o ha _o _ a CU 5 J __ _o _0_0_ _0 ___ __ I l t I X _ X X 0 _ X x c _o C U r _ _Or_ c O_ _D _D cO_ t _ _ E o _1 cO _ _ _ _ _ _5 _z 0 _ _ _ 0 0 o I E o_ i 0 37 ...

Page 38: ...repai_ parts J_o z z 5_ O_ rig o X X I f N b4 _ 0 9_g N g_a ...

Page 39: ...09 _r O_ 4 I Z _ 4 I 1 4 _ r r uj o m Z O01 U n coO rr O 1 I rn kl I v 0 I e0 i u rr D G9 IJ o o_ a _6 o o t_ 0 0 _ 0 _ _ _0_ rr _ _ o I E _ _a m _ u_ _ L 1 1 _ _ _ L __ r_ _ _ J Q I E o o _ o _ o 5_ 39 ...

Page 40: ...repair parts O3 JC_ _ n A _A U v r_ w _Ca u Z GOUJ n 0 _ _ _3 4O ...

Page 41: ..._ W O_ O_ i o_ rn i _J rr D Lg 0 r_ x cO oo otr LO __ o x o o _ o o oT z z _ X x C _ _ _ _ X _ m _ x _ c _ _ __T c _ _ _ v _ _ _ _ _ c _ _ r n I D m _ _ _ Z I m m _ moo U m U_ IZm o_ LQ Lr_ r_e_ n t3 I I I o _ 0 GO o_ o r_ 0 o _ _ o 000000 _0 J no _o o _Q I E to T 41 ...

Page 42: ...I 4 Bracket Adjusting Lever Assembly Bolt Rd Hd Short Square Neck 1 4 20 x 1 2 Pin Lever Nut Push 1 4 Key Part No No Description 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 63637 63636 63667 STD 601103 STD 551210 63639 448337 63680 60256 STD 600803 63664 63663 63624 63640 60225 60128 60208 63773 Pin Pin Clevis Clamp Cord Screw Type T Pan Hd 10 32 x 3 8 Lockwasher Ext Tooth N10 Track Scre...

Page 43: ... 18 Bar Antikickback Guide Antikickback Washer 13 64 x 5 8 x 1 32 Screw Type T Pan Hd 10 32 x 3 8 Screw Wing 5 16 18 x 1 2 Nut Hex 5 16 18 Key Part No No Description 9 10 11 12 13 14 15 16 17 63271 STD 582043 63270 63269 63539 STD 541008 STD 551108 63538 STD 510805 Pawl Anti Kickback Ring Retaining 7 16 Spreader Bearing Screw Guard Clamp Nut Hex 8 32 Lockwasher External Tooth No 8 Clamp Guard Scre...

Page 44: ...your lO inch radial saw will be found on a label attached to your saw at the front of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 19771 113 197751 NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will...