Craftsman 113.198110, Owner'S Manual

Page 1: ...d s_rial numbers may b_ found on the backside of the bas_ You should record both model and s_ial number in a safe place for future USC I CAUTION READALL INSTRUCTIONS CAREFULLY CRRFTSMRN 10 INCH RADIAL SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP50fl 7 Printed in U S A ...

Page 2: ...EAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they ar...

Page 3: ...ge will not roll forward due to gravity Forward drift of the carriage on an improperly leveled saw could cause the blade to lunge forward due to un expected contact with the workpiece fence table or part of your body BEFORE EACH USE Plan your work To avoid injury from accidental starting always remove the plug from the outlet turn the switch off and remove the switch key before removing the guard ...

Page 4: ...essively stop the operation immedi ately Do not restart until the source has been located and the problem corrected Do not cycle the motor switch ON and OFF rapidly as this might cause the sawblade to loosen In the event this should ever occur turn the switch off allow the sawblade to come to a complete stop and remove the switch key To avoid damage to the blade and flange retighten the arbor nut ...

Page 5: ...iece being _ cut even if of the same thickness c_ To keep control of you r workpiece never rip work shorter than the blade diameter For rip or rip type cuts the trailing end of the workpiece to which a push stick or push board is applied must be square perpendicular to the fence and table top so that feed pressure applied to the workpiece by the push stick or push block will not cause the workpiec...

Page 6: ...or before using the accessory shaft Never operate the saw with cutting tools including sanding accessories or buffing installed on both ends of the saw arbor to avoid being pulled into moving parts by hair threads clothing etc Make sure the unused arbor is always covered by a guard the arm orthe screw cap Using a drill chuck To avoid injury from sudden bending or breaking of a drill bit do not ins...

Page 7: ...e type having the following specifica tions Rated H P 1 5 Maximum Developed H P 2 5 Voltage 120 Amperes 1 Hertz cycles 60 Phase Single RPM 3450 Rotation of Blade Arbor Clockwise WARNING TO AVOID ELECTRICAL HAZARDS FIRE HAZARDS OR DAMAGE TO THE TOOL USE PROPER CIRCUIT PROTECTION YOUR SAW IS WIRED ATTHE FACTORY FOR 120V OPERATION CONNECT TO A 120V 15 AMP BRANCH CIRCUIT AND USE A 15 AMP TIME DELAY FU...

Page 8: ... of circuit breakers may result if a MOTOR IS OVERLOADED Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels pg 18 b MOTOR CIRCUIT IS FUSED DIFFERENTLY FROM RECOMMENDATIONS Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without consulting a qualified electrician c LOW VOLTAGE Although the motor is desig...

Page 9: ...for before discarding any packing material WARNING IF ANY PARTS ARE MISSING DO NOT ATTEMPT TO ASSEMBLE RADIAL SAW PLUG IN THE POWER CORD OR TURN THE SWITCH ON UNTIL THE MISSING PARTS ARE OBTAINED AND ARE INSTALLED CORRECTLY Item No Description Qty A Basic Saw Assembly 1 B Leg 4 C Stiffener Lower 4 D Stiffener Leg 4 E Channel Table Mounting 2 F Front Table 1 G Rip Fence 1 H Table Spacer 1 I Rear Ta...

Page 10: ...per Pad 1 B Indicator Rip 2 C Indicator Bevel 1 D Cap Motor Support 1 E Plug Plastic 4 F Screw Pan Hd 10 32 x 1 2 1 G Lockwasher Ext 10 1 H Switch Key 1 E F G H R Bag of Loose Parts 507498 Containing Following Items A Screw Truss Hd 1 4 20 x 1 2 44 B Nut Hex 1 4 20 44 C Lockwasher Ext 1 4 44 D Foot Leveling 4 E Nut Hex Jam 1 2 13 8 F Screw Pan Hd Ty BT 1 4 1 2 6 G Screw Pan Hal Ty B 10 x 1 4 v d E...

Page 11: ...S NEEDED 7 16 WRENCH 1 2 WRENCH 3 4 WRENCH 3 4 SOCKET 9 16 SOCKET 7 16 SOCKET SOCKET EXTENSION SOCKET WRENCH MEDIUM SCREWDRIVER 2 PHILLIPS SCREWDRIVER PLIERS FRAMING SQUARE PENCIL 1 8 HEX L WRENCH 3 16 REX L WRENCH miner FRAMING SQUARE MUST BE TRUE Check its accuracy as illustrated below CHECKING ACCURACY OF CHECKING ACCURACY OF INSIDE OF SQUARE OUTSIDE OF SQUARE REAR EDGE OF FRONT TABLE FENCE SPA...

Page 12: ...all bolts Adjust leveling feet WARNING TO AVOID INJURY FROM UNEXPECT ED SAW OR WORK MOVEMENT LEVELING FEET MUST BE ADJUSTED SO THAT SAW DOES NOT ROCK TO AVOID UNEXPECTED CARRIAGE MOVE MENT ADJUST LEVELING FEET SO THAT THE ARM SLOPES SLIGHTLY DOWNWARD TO THE REAR To adjust leveling feet so the saw will set properly a Move saw to desired location b With 3 4 wrench loosen bottom nut c Back off top nu...

Page 13: ...GE 3 Then reach through the base and secure the trim ledge with type BT screws using a phillips screwdriver 4 Position the trim caps in place and hold in place with a type B metal screw from the bottom side 5 Then reach through the base and securethe trim cap with two 2 type BT screws using a phillips screwdriver Repeat procedure for other side TRIM CAP ATTACH ELEVATION HANDWHEEL 1 From loose part...

Page 14: ...nlock bevel lock handle and tighten motor Iocknut Recheck bevel lock handle position see illustration b Repeat adjustment if necessary Do not over tighten or motor will not index ALIGNMENT PROCEDURE IMPORTANT In order to obtain maximum cutting accuracy and safety the following six steps must be carefully followed Become thoroughly familiar with these steps so that you can always maintain your saw ...

Page 15: ...ng 3 Release bevel lock handle and rotate the motor to position the saw blade end of shaft down Lock bevel handle 4 Unlock and hold miter lock handle in unindex position as shown Position arm against left stop approximately 50 miter Loosen carriage lock knob and position carriage directly over left hand channel NOTE For safety reasons stops have been provided to prevent 360 rotation of the radial ...

Page 16: ...stall one 1 1 4 Iockwasher and hex nut on each of the four 4 screws in the support channels and tighten using phillips screwdriver and 7 16 wrench or socket Lay the rear table board on edge across the front table to serve as a straightedge Sight under this straightedge to determine whether the front table board is high or low at its center Also check to see if table is contacting the plastic trim ...

Page 17: ...the following adjust ments are required a Loosen the four 4 1 4 20 socket set screws on both sides of the front column support 2 on each side with a 1 8 Hex L wrench as illustrated on next page b Move the arm in the proper direction to make marked tooth follow edge of square when the saw blade is moved along arm in a crosscut manner BEVEL LOCK HANDLE MARKED TOOTH MITER LOCK HANDLE c Carefully reti...

Page 18: ...otor while holding square firmly against saw blade and table top until the square touches the sawblade as shown d Lock bevel lock handle Recheck alignment to make sure blade did not move when bevel lock handle was locked e Tighten the four socket set screws Unlock bevel lock handle unindex the motor re index and relock the bevel lock handle Recheck alignment again If blade is not square to table r...

Page 19: ...holes on bottom side of yoke as illustrated c Rotate the yoke assembly until blade is aligned properly d Lock swivel lock handle and retighten the four 4 socket set screws Recheck for heel If heel condition exists return to step b and repeat NOTE This alignment procedure will simultaneously set both yoke indexing positions for blade in and out rip FENCE FENCE FENCE _ SS62_ i F_ _ SQUARE _Q0XRE_ 1 ...

Page 20: ...d rotate the blade into the IN RIP position Lock the swivel lock handle 3 Position blade against fence and lock the rip lock handle Loosen wing screw and lower the anti kickback bar assembly until side of the spreader is flush against the fence and the anti kickback pawl is resting on top of the fence as illustrated NOTE If the spreader is not flush against the fence or will not easily clear the t...

Page 21: ...on the blade and lock rip lock handle Adjust out rip scale indicator by sliding until indicator line reads 2 inches on the upper of the two out rip scales as illustrated Out rip scales are located on left side of arm Unlock rip lock handle and move blade away from fence Unlock the swivel handle and rotate the motor to the IN RIP position Lock the swivel lock handle Adjust in rip scale indicator lo...

Page 22: ...m for left and right miter cuts NOTE For safety reasons stops have been provided to prevent 360 rotation of the radial arm b The radial arm has positive index positions at 0 and 45 leftand right Thearm is rotated by pulling the miter lock handle from left to right and releasing the index pin Move the arm to the desired miter angle and push the miter lock handle back to the lock position 3 Yoke Swi...

Page 23: ...ch and Key a To turn switch on insert key into switch lock 6 b To turn switch on insert finger under end of switch lever and pull end out c Push lever in to turn switch off 1 __ d WARNING THIS LOCKING FEATURE IS PROVIDED TO HELP PREVENT UNAUTHOR IZED USE OF YOUR SAW ALWAYS REMOVE THE KEY AND KEEP IT IN A SAFE PLACE TO REMOVE KEY HOLD THUMB ON END OF LEVER TO KEEP SWITCH IN OFF POSITION AND PULL KE...

Page 24: ...back opposite direction of feed Readjust pawls if they do not stop the kickback motion by biting into the workpiece If the leading edge of the workpiece does not feed smoothly under the pawls the spreader may be set too deeply Loosen the wing screw raise the spreader slightly retighten the screw recheck workpiece in feed and kickback pawl function These adjustments when properly made will 1 Reduce...

Page 25: ... of Front Work Table page 16 If front table cover is used set blade so that it just clears the front table board cover 3 Lock the rip lock handle and check to make sure carriage is locked in place Plug saw into a grounded outlet See section titled Electrical Connections page 7 4 Insert the yellow key into switch and while holding the yoke handle turn the switch on 5 With the motor on turn the elev...

Page 26: ... 32 inch 9 To adjust the anti kickback and spreader assem bly so the pawls just clear the workpiece and the fence See page 24 Pull saw forward just enough to cut the lumber in two and then return the saw to its full rear position It is dangerous to pull blade too far out beyond the piece being cut When it is returned it can pick up the board and throw it over the fence OPERATION NO 1 CROSSCUT Cros...

Page 27: ... carriage should then be returned to the full rear position and locked Allow the saw blade to come to a stop before removing the workpieces from the saw table OPERATION NO 4 COMPOUND CROSSCUT Compound crosscut is the combination of miter and bevel crosscut The radial arm and the angle of the blade are set to produce the desired cut the yoke is indexed at 0 and locked The workpiece is posi tioned a...

Page 28: ...nails 2 1 4 NOTE All dimensions in inches 2 OR LESS 28 3 4 PLYWOOD THIS FACE AND THIS EDGE MUST BE PARALLEL 3 8 PLYWOOD b Make the push block using a piece of 3 8 and 3 4 plywood THESE EDGES MUST BE PARALLEL I_ _ 3 8 PLYWOOD 5 1 8 3 4 PLYWOOD 1 1 4 X 1 1 4 2 1 2 3 8 3 8 NOTE All dimensions in inches NOTE Since the push block is used with the auxiliary fence the 4 3 4 inch dimension must be held id...

Page 29: ... the blade and cause a kickback or slip of your hand Always adjust the spreader to ride in the kerf and prevent the kerf from closing 4 Stand a little to one side of the blade to be clear of workpiece in case of kickback 5 Always push the workpiece past the blade so it is clear of the blade This procedure will help avoid kickbacks DO NOT TOUCH the cutoff piece until the power is off and the blade ...

Page 30: ...ces sory guard be used See recommended accessories page 41 MOLDING Instructions for operating the molding head are contained in an Owner s Manual furnished with the molding head EDGING Use of the molding head in the horizontal position requires the radial arm be positioned as follows 1 Miter the arm to the left approximately 30 2 Swivel the motor until bottom of motor is parallel to and facing the...

Page 31: ...eels and drill chuck installed on both ends of the saw arbor To use the accessory shaft in the vertical position it is necessry to swivel the motor 90 before beveling the motor so the accessory shaft is in vertical AUXILIARY FENCE SPACER TABLE REAR TABLE position This is done so the blade arbor will be __ positioned under the arm for maximum protection to _ the operator As illustrated adjustments ...

Page 32: ...xed position Return yoke to an indexed position If the yoke does not index securely the adjustment is too tight Loosen 5 8 11 hex nut until swivel index pin seats properly 5 Adjustment is complete when both locking and indexing functions are working properly 6 Slide carriage onto track starting with rip lock mechanism Keep carriage in line with track until all of the bearings are on the track Be c...

Page 33: ...rew to turn 3 Rotate the eccentric screws a partial turn left or right as required to take up looseness Both screws should be adjusted an equal amount to maintain blade squareness to table in the rip positions 4 Hold the head of the eccentric screws in their new position and retighten the nuts 5 Repeat the test procedure described above and re adjust if necessary NOTE Over tightening the bearings ...

Page 34: ...he track If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock handle is in the locked position an adjustment is required 1 Hold the rip lock handle in the unlocked position and with a 7 16 inch wrench tighten the 1 4 20 hex lock nut 1 4 turn as illustrated 2 Lock the rip lock handle and try again to move the carriage Make additional adjustments if necessa...

Page 35: ...has a tendency to move 6 Always use the correct sawblade for the job Always keep it sharp 7 When making a four sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Always place the same edge of the workpiece against the fence turn the workpiece end for end for the successive cuts and mark a pencil line on the table for gaug...

Page 36: ...justment to Compensate for Wear Section g Sawdust between Work Piece and Fence Keep Front Work Table Clean h Rip Fence Not Straight Replace Fence FINISH CUT END FINISH CUT END SQUARE SQUARE Y i FENCE EDGE FENCE EDGE FINISH CUT LOOKS LIKE THIS 0 CROSSCUT tI r J J IJ I Jjl _ i I i J I I OR LIKE THIS 45 MITER 2 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Work table is not properly leveled Refer to Step T...

Page 37: ...e Do not use severely warped material b Feed rate too fast Slow Feed Rate c Saw blade heels Check and align as described in Alignment Procedure Section Step Five d Fence not straight Replace fence e Carriage Assembly Loose on Arm Refer to adjusting carriage bearings in adjust ments to compensate for wear section 6 BOARD PULLS AWAY FROM FENCE WHEN RIPPING a Saw Blade has heel Corrective action is t...

Page 38: ...usting Refer to Adjusting Bevel Lock Handle in Adjust ments to Compensate for Wear Section 11 DEPTH OF CUT VARIES FROM ONE END OF WORK PIECE TO THE OTHER a Table Top not parallel with Arm Refer to att_ ching and leveling table mounting support channels in Step Two of the Alignment Procedure Section 12 BLADE TENDS TO ADVANCE THROUGH LUMBER TOO FAST a Dull Blade Replace or sharpen blade b Not advanc...

Page 39: ...l overloading of power company s facilities in many sections of the country demand for electrical power exceeds the capacity of existing generating and distribution systems 1 Excessive feed rate when crosscutting or ripping 2 Improper cooling Air circulation restricted through motor due to sawdust etc 3 Saw blade has heel 1 Low Voltage will not trip starting switch 1 Voltage too low to permit moto...

Page 40: ...ers key 4 p 48 for wear and replce if necessary For access to wipers see Swivel lock adjustment p 32 CAUTION To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build up which will interfere with normal motor ventilation PERIODICALLY LUBRICATE THESE POINTS Use SAE No 10W 30 automotive engine oil and refer to parts list for locations Apply a few drops of oi...

Page 41: ...and were available at the time this manual was printed NOTE This lower retractable guard is designed to provide additional protection to the operator in an axial direction to the sawblade perpendicular to the plane of the sawblade a When NOT in the cut guards in full down position touching the table and carriage in full rear position behind fence b When saw is set up to perform 90 crosscut operati...

Page 42: ...ST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198110 Always order by Part Number Not by Key Number 9 SEE FIG 7 3 5 7 8 16 13 SEE FIG 5 17 18 19 SEE FIG 2 f25 SEE FIG 3 SEE FIG 6 32 29 29 20 SEE FIG 2 FIGURE 1 42 ...

Page 43: ...1 32 Screw Hex Socket Set 1 4 20 x 7 8 Nut Tee Screw Pan Hd 1 4 20 x 1 Lockwasher I 4 Nut Hex 1 4 20 Clip U 1 4 20 Cover Rear Arm Key Part No No Description 19 20 21 22 23 24 25 26 27 28 29 30 31 32 m m m 816115 815774 60208 815980 815856 1 m 815881 815928 STD611010 815869 815935 805589 5 SP5017 507661 507499 507529 Cord with Plug Base and Column Assembly see Fig 2 Rivet 1 4 x 2 Nut Push 1 4 Bushi...

Page 44: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198110 Always order by Part Number Not by Key Number L 44 31 11 30 29 25 17 26 27 28 46 27 24 22 FIGURE 2 44 ...

Page 45: ...w Hex Hd 5 16 18 x 3 4 Bushing Elevation Ring Retaining 1 2 Shaft Elevating Crank Screw Pan Hd 10 32 x 1 2 Lockwasher External 10 Key Part No No Description 23 815707 24 804182 25 STD551031 26 STD551131 27 STD541031 28 63673 29 60013 30 STD523107 31 507653 32 STD541431 33 STD551031 34 63536 35 805049 1 36 STD541450 37 39711 38 63615 39 815700 40 815771 41 815864 42 816102 43 816273 44 63062 45 354...

Page 46: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198110 Always order by Part Number Not by Key Number 7 MOTOR CORD 3O I 7 10 11 29 1 2 1 t 3 21 28 12 _ 14 16 23 17 18 27 2 3 26 25 46 FIGURE 3 ...

Page 47: ...85 18 815788 19 815686 20 808380 2 21 9420474 22 STD600803 23 815800 24 815676 25 455734 26 815674 27 815673 28 STD541450 29 62498 30 9 32668 31 30495 Cover Yoke Indicator Bevel Knob Bevel Lock Screw Pan Hd Plastite No 8 x 3 8 Screw Hex Hd Ty T 10 32 x 1 2 Screw Pan Hd 8 32 x 3 8 Scale Bevel Shaft Support Pin Roll 1 8 x 3 4 Plate Adjustment Plate Index Nut Lock 1 2 13 Collar Blade Blade Saw Nut Sh...

Page 48: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198110 Always order by Part Number Not by Key Number 7 5 11 4O 39 37 38 28 29 48 FIGURE 4 ...

Page 49: ...Lock 1 4 20 Screw Hex Hd Type T 1 4 20 x 1 2 Spring Rip Lock Cam Rip Lock Knob Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 3 4 Screw Pan Hd Plastite No 8 x 3 8 Key Part No No Description 22 STD541231 23 STD551131 24 815691 25 STD551012 26 815798 27 810214 2 28 815645 29 815681 30 STD510803 31 815849 32 1O9529 33 815679 34 815680 35 9420474 36 37 38 39 4O 815694 STD551031 63777 60438 815807 Nut ...

Page 50: ... Knob Miter Lock Screw Hex Washer Hd 5 16 18 x 3 4 Bushing Trim Arm Housing Switch Lockwasher Internal 8 Connector Wire Screw Pan Rec Hd Type T 8 32 x 3 8 Key Part No No Description 14 15 16 17 18 19 20 21 22 23 24 25 26 27 i816113 815863 815976 815938 1815786 816178 815867 815708 Switch Locking Key Switch Bezel Switch Pad Guard Label Trim L H Sleeve Rubber Spring Compression Spring Miter Lock 815...

Page 51: ...16 18 Elbow Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Standard Hardware Item may be Purchased Locally Key Part No No Description 10 11 12 13 14 15 16 17 18 19 STD581050 6327O 816341 60435 816070 166785 3 63538 STD510805 STD551208 STD541008 Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp Screw ...

Page 52: ...L NO 113 198110 Always order by Part Number Not by Key Number FIGURE 7 TABLE ASSEMBLY Key Part No No Description 1 2 3 4 815794 815755 63432 815796 Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally 52 ...

Page 53: ... l Key Part No No Description 1 815918 2 815910 3 815909 4 STD541250 5 803835 6 805589 5 7 STD551225 8 STD541025 507498 Stiffener Leg Leg Stiffener Lower Nut Hex Jam 1 2 13 Foot Leveling Screw Truss Hd 1 4 20 x 1 2 i Lockwasher Int 1 4 Nut Hex 1 4 20 Bag of Loose Parts Not Ills Standard Hardware Item may be Purchased Locally 53 t 1 ...

Page 54: ...NOTES 54 ...

Page 55: ...NOTES 55 ...

Page 56: ...nch radial sawwill be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THEFOLLOWING INFORMATION PARTNUMBER PARTDESCRIPTION MODEL NUMBER 113 198110 NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears SeMce Center and most Sears stores If the parts you n_d are not stocked locally your order will be electronicall...