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Summary of Contents for 113.213213

Page 1: ...ber may be found at the left side of the head You should record both model and serial number in a safe place for future use YO SAFETY READ ALL INSTRUCTIONS CAREFULLY MOTORIZED 20 1NCH iNDUSTRIAL RATED DRILL PRESS o assembly operating repair parts Sold by SEARS ROEBUCK AND CO Hoffman Estates IL 60195 U S A Part No SP5868 Printed in China ...

Page 2: ... do a job it was not designed for 11 WEAR PROPER APPAREL 19 20 Do not wear loose clothing gloves neckties or 21 jewelry rings wrist watches to get caught in mov ing parts NONSLIP footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 22 12 USE SAFETY GOGGLES HEAD PROTECTION Wear safety goggles must comply with ANSI Z87 1 at all times Everyday e...

Page 3: ...cktie loose c othlng jewelry 2 Do tie back long hair b C the motor s w itch or other operating control a safety device or the power cord turn the driti press off acid unplug it until the particular part is properly repaired or replaced Never place your fingers in a position where they c ou_d oontz_ct the drill or other cutting tool if the wompiece should unexpectedly shift or your hand s _oL _id5_...

Page 4: ...1 Note the Follow the Safety Warnings and instructions that Appear on the Panel on the Right Side of the Head 12 This Drill Press has 12 speeds as listed below 150 RPM 1150 RPM 260 RPM 1550 RPM 300 RPM 1840 RPM 440 RPM 2220 RPM 490 RPM 2950 RPM 540 RPM 4200 RPM See inside of belt guard for specific placement of belt on pulleys 13 Think Safety Safety is a combination of operator common sense and al...

Page 5: ...nts 6 Unpacking and Checking Contents 7 List of Loose Parts 8 Location and Function of Controls 9 Assembly 10 Tools Needed 10 Assembly of Column and Base 10 Assembly of Elevation worm Gear and Table Crank 10 Installing the Table Support Assembly 11 Installing the Head 13 Mounting Motor 14 Installing Motor Pulley 14 Installing and Tensioning Belt 14 Installing Belt Guard Knob 15 Motor Connections 1...

Page 6: ... recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet An adapter as shown below is available for connecting plugs to 2 prong receptacles WARNING The green grounding lug extending from the adapter must be connected to a per manent ground such as to a properly grounded outlet box WARNING To avoid electric shock do not touch the me...

Page 7: ...ll press plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly 2 Remove the protective oil that is applied to the table and column Use any ordinary household type grease and spot remover G WARNING To avoid fire or toxic reaction never use gasoline naptha or simiSar highly volaUle solvents to remove protective oil 3 Apply a coat of paste wax t...

Page 8: ...er 8 Q M8 x 1 25 hex nut 4 M12 x 1 75 40 Long Hex head bolt 4 nk With Set Screw 1 Handle crank 1 e 3 _p M3 Hex L wrench 1 M4 Hex L wrench 1 M5 Hex L Wrench 1 _ M6 Hex 1_ Wrench 1 Elevation Worm Gear Shaft 1 _ Key Dritt 1 Key chuck 1 __ Chuck 1 _ Pulley motor With Set Screw 1 Idler Pulley Assembly 1 Knob 1 Belt _ A29 1 J __ Key switch 1 Belt V A33 1 ...

Page 9: ... CHUCK KEY Used to tighten drill in the chuck and also to loosen the chuck for drill removal 7 CHUCK Holds drill bit or other recommended accessory to perform desired operations 8 DEPTH SCALE AIIows operator to adjust drill press to drill to a desired depth 9 DRILL ON OFF SWITCH Tums drill press on and off also used to lock drill press in off position 10 UGHT ON OFF SWITCH Turns the light on and o...

Page 10: ...holes in base 3 Locate four 4 12mm Dia x 40mm long bolts among loose parts bag 4 Install a bolt in each hole through column support and base and tighten with adjustable wrench COLUMN SUPPORT 12rnm DIA X 40turn LONG BOLT ASSEMBLY OF ELEVATION WORM GEAR AND TABLE CRANK 1 Find elevation worm gear shaft the crank handle and table crank in the loose parts bag Insert the ele vation shaft into the table ...

Page 11: ... of table support SPECIAL NOTE This step can be made easier to complete if you remove the table from the table sup port To do so following the instructions listed under the heading bevel scale in this section of the manual and remove the table lock pin and table bevel lock i TABLE 5 While holding rack and table support in an engaged position slide both down over column Slide rack down column until...

Page 12: ...not over tighten setscrew COLLAR RACK ROTATIONAL POSITION OF SET SCREW IS NOT IMPORTANT GEAR MECHANISM SUPPORT LOCK 7 Locate the supportlock inloose parts bag 8 Install support lock from left side into table support and tighten by hand TABLE SUPPORT COLUMN 9 Check Gap or clearance between table crank and table support If the Gap is larger than 1 32 of an inch crank backlashcan be minimized To mini...

Page 13: ...g from head assembly and dis card Carefully lift head above column tube and slide it onto column making sure head slides down over column as far as possible Align head with table and base 2 Using a 5mm HEX L wrench tighten the two head lock set screws on the right side of the head HEAD LOCK SET SCREWS 13 ...

Page 14: ...does not rest on the lower guard 4 Tighten the set screw using a 4 mm Hex L wrench MOTOR BRACKET MOTOR BASE FLAT HEX WASHER NUT MOTOR PULLEY SET SCREW FLAT _ SURFACE INSTALUNG AND TENSIONING BELT WARNING To avoid injury due to accidental starting always turn drill press off and remove switch key before making belt adjustments 1 Place a straight edge such as a piece of wood metal or framing square ...

Page 15: ...ning Belt Tension Handle counter clockwise until belt deflects approximately 1 2 inch by thumb pressure at its center 9 Tighten Belt Tension Lock Handles NOTE Over tensioning belt may cause motor not to start or damage bearings 10 If belt slips while drilling readjust belt ten sion IDLER PULLEY BELT TENSION LOCK HANDLE BELT GUARD KNOB SCREW INSTALLING BELT GUARD KNOB 1 To attach belt guard knob lo...

Page 16: ... copper gp__ marked 1 on the motor Push terminal firmly until seated 6 Close motor connector box being sure that power cord is seated in the center strain relief groove and tighten box cover screws 7 Do not plug in power cable U CE TER sT tt _ J _ l_ _ 1 _ RELIEF GROOVE k _ _ _ _ F _ TO TERMINAL 4 POWER BLACK LACK GREEN GROUND MOTOR CORD 1 Locate three 3 feed handles arnong loose parts _ _ _ _ _ 2...

Page 17: ...port lock and raise table so its about two SUPPORT 2 inches below tip of chuck LOCK 4 Turn chuck sleeve clockwise and open jaws in chuck completely ql 5 Turn feed handles counterclockwise and force chuck against table until chuck is secure 17 _iP OFCHUCK CHUCK SLEEVE ...

Page 18: ...ll pull the table lock pin out of its indexing hole in the table sup port b Lcosen the table bevel lock by turning it counter clockwise using an adjustable wrench c Move table so desired angle on bevel scale is straight across from zero line on table support d Retighten the table bevel lock 2 To return the table to the 90 position do the follow ing a Loosen the table bevel lock b Move the table an...

Page 19: ...ILL SPEED CHART 23 BEVEL 22 TABLE LOCK PIN SPLINES GROOVES RACK TEETH SPINDLE WEDGE KEY 19 CHUCK KEY ARBOR 18 CHUCK QUILL AND SPINDLE ASSEMBLY INSIDE OF DRILL PRESS 15 DEPTH SCALE 14 COLUMN 17 DEPTH SCALE LOCK 16 DEPTH SCALE INDICATOR 3 BELT TENSION LOCK HANDLE 4 BELT TENSION HANDLE 5 HEAD LOCKS 6 FEED HANDLE 7 COLUMN COLLAR R 9 ACK I ITABLECRANK 13 COLUMN 4 19 ...

Page 20: ...l Press For additional stabili ty holes are provided in base to bolt Drill Press to floor See Additional Safety instructions for Drill Presses 11 COLUMN SUPPORT Supports column guides rack and provides mounting holes for column to base 12 RACK Combines with gear mechanism to pro vide easy elevation of table by hand operated table crank 13 TABLE Provides working surface to support workpiece 14 COLU...

Page 21: ...STOPS or tends to tear the workpiece Ioose you can QUICKLY turn the drill OFF by hitting the switch with the palm of your hand To lock switch in OFF position hold switch IN with one hand and REMOVE key withother hand WARNING For your own safety always push the switch OFF when drill press is not in use remove key and keep it in a safe place aiso in the event of a power failure all of your lights go...

Page 22: ...e workpieceon table Adjusttable untiltip of drill bit is just a littleabove the top ofthe workpiece Turn the depth scale clockwiseto zero 3 rum the depth scale clockwise untilthe depth scale indicator points to the desired drillingdepth on the depth scale 4 Tighten the depth scale lock 5 The chuck or drill will now be stopped after traveling downward the distance selected on the depth scale LOCKIN...

Page 23: ...lls out SPECIAL NOTE With the chuck and arbor removed morse taper number 3 drills may be used by installing one directly into the spindae in the same position normalhj occupied by the arbor The same procedures and cautions used when reinstalling the arbor and chuck see following page should be used when installing a morse taper number 3 driBi The only exception to this proce dure is that you may p...

Page 24: ...rbor into spindle on drill press 3 Push up on chuck arbor assembly as you rotate them You willfeel rectangular end of arborslip intoa notch inthe spindle TAPERED SLIRFACE TAPERED ARBOR SURFACE CHUCK SLEEVE WARNING Make sure the rectangular end of the arbor has slipped into the notch in the spindle before going on to step 4 Failure to follow this direction may allow the chuck to come loose during o...

Page 25: ...g it on the table except when polishing Securely lock Head and Support to Column and table to support before operating drill press Never move the Head or Table while the tool is running Before starting the operation jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration If a workpiece overhangs the table such that it will fall or tip if not held clamp ...

Page 26: ...iece of BACK UP MATERIAL wood plywood on the table underneath the workpiece This will prevent splintering or making a heavy burr on the underside on the workpiece as the drill bit breaks through To keep the backup materialfrom spinningout of control it must contactthe left side of the column as illustrated WARNING To prevent the workpiece or the backup material from being torn from your hand while...

Page 27: ...en the table bevel lock b Move the table and reinstall the table lock pin into the indexing hole in the table support Tap in gen tly into place c lqghten the table bevel lock d lqghten the nut on the table lock pin finger tight so it won t vibrate loose BEVEL SCALE TABLE SUPPORT TABLE LOCK PIN NUT HOLE LOCATION Make a DENT in the workpiece where you want the hole using a CENTER PUNCH or a SHARP NA...

Page 28: ...head DO NOT REMOVE THIS NUT 6 Carefully turn screwdriver counter clockwise and engage next notch in boss DO NOT REMOVE SCREWDRIVER 7 Tighten standard nut with wrench only enough to engage boss Do not overtighten as this will restrict quill movement 8 Move stop nuts and depth pointer to upper most position and check tension while turning feed han dles 9 If there is not enough tension on spring repe...

Page 29: ...HTEN ING SCREW C SPREADS IT APART a IF QUILL IS TOO TIGHT 1 TIGHTEN screw C until quill is free to move up and down 2 Extend quill halfway down TIGHTEN screw B until quill is LOCKED 3 Carefully LOOSEN screw B until quill is free 4 TIGHTEN screw A only enough so that it does not lock the quill quill must move up and down freely b IF QUILL IS TOO LOOSE 1 Extend quill halfway down TIGHTEN screw B unt...

Page 30: ...ress wiring diagram MOTOR CORD i LIGHT POWER CORD T GREEN BLACK i WIRE _ w iT i cK u pE R WHITE BLACK GREEN Sears Recommends the Following Accessories Drill Bits See Catalog Drill Press Mortising Kit See Catalog Drill Press Vises See Catalog Hole Saw up to 2 2 dia max See Catalog 5 pc Stop Collar Set See Catalog Mortising Chisel and Bits See Catalog 1 32 5 8 Dia Chuck and Key See Page 36 Clamping ...

Page 31: ...stalled 1 Spring has improper tension 1 Dirt grease or oil on the tapered insidesurface of chuck or on the spindles tapered surface 31 REMEDY 1 Adjust tension See section Installing and Tensioning Belt 2 Lubricate spindSe See lubrication section 3 Checking tightness of retaining nut on pulley and tighten if necessary 4 Tighten setscrews in pulleys 1 Change speed See section Getting to Know Your Dr...

Page 32: ...ro 29 32 42 41 34 31 30 29 PARTS UST FOR CRAFTSMAN 20 DRILL PRESS MODEL NO 113 213213 52 51 43 5O 49 46 22 4 12 28 26 27 25 23 24 21 19 9 1 18 10 O 8 9 FIGURE 1 PARTS LIST ...

Page 33: ... Hex Hd M8 x 25 16 Lever Adjusting Support Motor Bracket MountoMotor Key No 29 30 31 32 33 34 35 36 37 38 39 4O 41 42 43 44 45 46 47 48 49 5O 5 52 Pa_ No 820248_2 9_22256 817699 817354 8 7698q 818511 820239 817308 STD8410 5 817667 813249 152 817685 817686 821738 3 822003 1 813249 53 822216 5 STD375008 820244 817321 813317 6 813317 7 813317 8 813317 9 SP5868 Description Screw Self ap Pan Hd M4 2 x ...

Page 34: ...repair parts PARTS LiST FOR CRAFTSMAN 20 DRILL PRESS MODEL NO 113 213213 19 I 15 2 14 13 l 12 7 FIGURE 2 PARTS LIST 34 ...

Page 35: ...Soc Set M6 x 1 0 10 Support Table w Indicator Crank Handle Crank Rack Screw Hex Soc Set M_0x 1 5 12 Support Column Screw Hex Hd M12 x 1 75 40 Standard Hardware item May be purchased locally Key Part No No 10 817709 11 819042 12 817720 13 STD840812 14 822069 15 817789 16 817288 17 817294 18 817350 19 817349 Description Base Tube Column Pin Table Lock Nut Hex M8 x 1 25 Screw Hex Hd M20 x 2 5 50 Tabl...

Page 36: ...7675 7 817326 Description Lock NutM20 x 1 5 Ring Locking Washer Bearing Ball20ram Washer Rubber Tube Quill Key Drift Standard Hardware Item May be purchased locally 36 Key Pad No No 8 823253 9 817340 5 10 824014 11 817676 12 STD315265 13 817679 Description Key Chuck tt Chuck Includes Key No 8 Arbor Spindle Bearing Ball 30mm Bearing Thrust tt For alternate chuck and key with 1 32 5 8 capaci ty orde...

Page 37: ...ulley Center Pivot Idler Pulley Motor Screw Soc Set M8 x 1o25 12 Screw Pan Hd M5 x 0 8 12 Clamp Cord Bushing Rubber Screw Rd Wash Hd M6 x 1 0 16 Key No L 11 12 13 14 15 16 17 18 19 2O 21 Part No iii STD852006 820294 822059 817668 STD315265 817670 817671 817705 822060 STD304330 817325 Description Lockwasher Ext M6 Washer Foam Guard Pulley w Label Ring Retaining Bearing Ball 30mrn Spacer Bearing Ins...

Page 38: ...Notes 38 ...

Page 39: ...39 ...

Page 40: ...ro 7 days a week 1 800 3G6 PART 1 880 366q278 For in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 REPAIR 1 880 473 7247 For the location of a Sears Repair Service Center in your area Call 24 hours a day 7 days a week t 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm Monday Saturday 1 800 ...

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