Craftsman 113.232240, Owner'S Manual

Page 1: ...numbers may be found on the back of the jointer base You should record both model and serial number in a safe place for future use YOU SAFETY READ ALL INSTRUCTIONS CAREFULLY CONTRACTOR ES 6 1 8 I JOmNTEPJPLANER Part No SP5971 assembly operating repair parts Sears Roebuck and Co Hoffman Estates IL 60179 U S A J Printed inTaiwar_ ...

Page 2: ...nction of the ON OFF switch _ fence slide locking handle cutter guard depth of cut hand wheel Iocks and stops fence bevel lock handle outfeed table infeed table and hold down push blocks _ Review and understand all safety instruCtions and operating procedures in this manual Review the maintenance methods for this jointed planer When Installing Or Moving the Jointer Pianer Avoid Dangerous Environme...

Page 3: ... not be anywhere a sudden slip could cause them to slide or fall into the cutter head When using onty one hold down push block to feed the wood do not put your other hand on the jointer planer workpiece or hold down push block To avoid injury from thrown pieces make sure the knives are sharp properly installed and the cutter knives wedge screws are tight Make sure the clamps and ocks are tight and...

Page 4: ...en not held down to the table top Never use another person as additional support or to help feed support or pull the workpiece Never cut more than one workpiece at a time o Never turn your jointer planer ON before clearing everything except the workpiece and related support devices offthe table o Before trying a new or little used operation carefully plan your hand placement Make sure you have pro...

Page 5: ...ckback Trailing End The workpiece end last cut by the knives Workpiece The item on which the cutting operation is being per formed The surfaces of a workpiece are commonly referred to as faces ends and edges Edge End Motor Specifications and Electrical Requirements Power Supply and Motor Specifications WARNING To avoid electrical hazards fire haz ards or damage to the tool use proper circuit pro t...

Page 6: ...roperly r_ 3 Prong Plug Grounding Prong Green _ Make Sure This Improper connection of the equipment grounding con Grounding ug I__ Is Connected duct0r Can result in a risk Of electric shock The conduc l l_ _ to a Known i tbr With insulation having an outer surface that is green 3 Prong v _ _ Ground Withor without yelloWstripes isthe equipment grounding Plug C ll _ C0nduct0i if repairor replacement...

Page 7: ...turn off the power switch imme diately and unplug the tool Check the saw blade to make sure it turns freely If the blade is free try to start the motor again If the motor still does not start referto the Motor Troubleshooting Chart 3 If the motor suddenly stalls while cutting wood turn off the power switch unplug the tool and free the blade from the wood The motor may now be restarted and the cut ...

Page 8: ...ting to Know Your JointedPlaner 17 18 Alignments 19 22 Cutter Knife Adjustments Replacement 19 Cutter Knife Sharpening 20 Adjusting Table Extension 20 Outfeed Table Adjustment 21 Adjusting Table Gibs 22 Fence Tilt Bevel Stop Alignment 22 Safety Instructions for Basic Jointer Planer Operation 23 24 To Avoid Injury From Jams Slips Or Thrown Pieces Kickbacks Or Throwbacks 23 Plan Ahead to Protect You...

Page 9: ...nd of this manual to identify the part number of the missing parts after completing the Unpacking and Checking Con tents section 5 Remove the protective oil that is applied to all unpainted sudaces Use any ordinary household type grease and spot remover I WARNING To avoid fire or health hazard never use t gasoline naptha or similar highly volatile solvents 6_Apply coat of paste wax to the tables a...

Page 10: ...Unpacking and Checking Contents Ccontinued List of Loose Parts B F E H M Q U 10 ...

Page 11: ... lOmm Wrench 12mm 14mm Switch Key t Retaining Ring 4 Wire Nut Q External Washer 8 Lockwasher 8 2 1 4 Lock washer 3 318 Washer 34 13132 Lockwasher 30 5 16 Screw Pan Head 2 Screw Pan Head 8 8 32 x 5 8 1 4 20 x 1 2 Hex Jam Nut 8 3 8 16 Nut Hex 30 5116 18 Hex Head Bolt 3 318 16 x 3 4 Carriage Bolt 30 5 16 18 x 3 4 11 ...

Page 12: ...ets to the front and rear panels Stiffener NOTE Make sure front panel with switch box hole is mounted opposite of four tapped holes in panel top Switch Box Hole Label Tapped Holes top Panel i Install the Leveling Feet From the loose parts bag find four 4 teve ng feet four 4 3 8 washers and eight 8 3 8_16hex nuts Install lev iater when the jointer pianer is Com pletely assembled and pUt n its pe_an...

Page 13: ...r motor bracket as shown Hanrt tighten only 4 install top stiffener using 4 5 16 18 carriage bolts 4 13 32 washers 4 5 16 tockwashers and 4 5 16 18 nuts Install top stiffeners under flange of vertical stiff ener as shown 5 Place stand upright and tighten all leg set screws with open end wrench supplied Assemble Motor To Stand 1 From among the loose parts find the following Description Qty Carriage...

Page 14: ... the screw heads 3 Route the cord through the bushing provided in the stand liH Assemble Bed to Stand 1 From among the loose parts find the following Qty Rex Head b01t 3 8 16 x 3 4 i i 3 LOckwasher3 8 _ _ _ _ _ 3 Screw Pan Head 114 20x 11 2 2 Washer 1 4 i i _ 2 WARNING Although compact this tool is heavy I To avoid back injury get help whenever you have I to lift the tool 2 Set the bed on top of t...

Page 15: ...rn the spring loaded knob 1 turn counterclockwise looking down through the hole in the infeed table 3 Line the slot in the guard post with the pin in the knob Slide the post through table and over pin in the knob 4 Reinstall the pan head screw in the bottom of the guard post Slot Spring Loaded Knob _L Cutter Head Guard Functional Check WARNING Cutter guard helps provide protection over the cutterh...

Page 16: ...parts find the following Description Qty Pan Head Screw 1 4 20 x 1 2 4 Washer 1 4 4 Pulley Guard 1 Cover 2 2 Attach the upper pulley guard to the stand with the 4 screws and washers 3 Install side covers into place with the clips facing toward the outside Turn the clips to lock in place Cover Installing Rear Cutter Head Guard 1 From among the loose parts find the following Description Qty Rear Gua...

Page 17: ... cutterhead covered before during and after a cutting operation It must always be used 3 Fence Sliding Knob Allows fence to move across table front to back This is done to achieve fult width of cut orto use a different sharper part of blade 4 90 and 45 Fence Stops When adjusted properly these stops provide a method for quickly moving the fence to a 90 or 45 position from the tab le 5 Fence Tilt Be...

Page 18: ...help prevent unauthorized and possible hazardous use by children and others Insert key into switch To turn the tool On insert finger under the switch lever and pull end of lever out To turn the tool Off push the lever in Never leave the tool unattended until it has come to a complete stop To lock the switch in the Off position hold the switch in with one hand and remove the key with the other hand...

Page 19: ...1 4 beyond the cutter knives Lock the fence in this pasit on 4 Remove cutter head guard 5 Place the gage on the cutter head as shown The pad of the guage should be flush with the blade If not adjust the blade as follows Blade Adjustment 1 Loosen lock screws The spring under blade will usu ally force the blade up Because of rust or resin buildup the blade may stick If this happens use aflat blade s...

Page 20: ...pe tent Look under Sharpening Services in the Yellow Pages of your telephone directory NOTE The knives may have a second very small ground surface very close to the sharpened edge of the blade Hone only the edge of the blade which wii be doing the cutting 11 16 In Wide New Blade Cutti Edge Second Ground i1 1 111 11 ii iii ii Lil l ii lL I ILLI Adjusting Table Extension The table extension is adjus...

Page 21: ...igh at either end readjust knife per Cutter Knife Adjust ment Replacement procedure 4 After the outfeed table has been set at the correct height lock in place using wing screw table locks It should not be changed except after sharpening knives 5 If the outfeed table is too high finished surface will be curved as shown a A _ 4 f _ Checking Outfeed Table Alignment J _ I o Outfeed Table Too High Resu...

Page 22: ...eness place an accurate square on out feed table and check fence while locked at 90 position To ensure accuracy and repeatability of the stops the bottom of the outfeed side of the fence should rest firmly aglainst the ouffeed table and against the head of the two stop screws Make sure that the infeed table does not interfere with the accuracy of measure ment The infeed table Should be lowered to ...

Page 23: ... let go If the guard doesn t smoothly swing closed contact Sears Service To avoid injury from accidental starting always turn switch off remove switch key and unplug jointer_ planer before installing or removing any blade accessory or attachment or making any adjustments iiii Pieces Kickbacks Or Throwbacks o Use The Right Tool Don t force tool or attachment to do a job it was not designed for Insp...

Page 24: ...t makes an unfamiliar noise or vibrates stop immediately Turn the jointer ptaner off Unplug the jointeripianer Do not restart until finding and cor recting the problem Don t Force Tool Feed the workpiece into the jointer planer only fast enough to let the tool cut without bogging down or Avoid Accidental Starting Make sure switch is OFF before plugging jointer _ planer into a power outlet binding ...

Page 25: ...accurate cut Feeding too fast causes a rippled cut makes it difficult to guide the workpiece accurately and coutd be dangerous NOTE Wood chips may accumulate inside the iointeri planer Periodically clean out the chips from the interiorof the jo inter planer NOTE Before cleaning wood chips Turn switch OFF Wait for all moving parts to stop Unplug the jointer p aner i 1 pl L ill i Feed with the grain...

Page 26: ... than 3 inches wide use hold down push blocks as illustrated on the side of the work piece so you can hold the workpiece in toward the fence at all times as well as down against the table top WARNING Do not contact the cutting knives or i lithe guard With the push blocks I Chamfe Bevel Rabbeting Rabbeting is very similar to jointing except that only part of the edge is jointed Do not remove the gu...

Page 27: ...e must also be sufficient to prevent held down push block sliding or slipping on the top face of workpiece when advancing workpiece over cutter head Use a I_and over hand motion of the hold down push blocks being careful to maintain control over the work piece at all times This means that once the workpiece has been fed past the cutterhead onto the outfeed table one hold down push block must alway...

Page 28: ...utfeed Table If it is below the surface see Assembly sectior_ under Adjusting Table Extem sion Fence Tilt 0 peration a Loosen Tilt Fence Knob b Move fence to desired angle c Tighten knob Tilt Knob Maintenance and Lubrication Maintenance Do not allow pitch to accumulate on the tables the fence the cutter guard the cutterhead or the knives Clean them with Craftsman Gum and Pitch Remover Apply a thin...

Page 29: ...Accessories Recommended Accessories WARNING To avoid injury from unsafe accesso ries use only accessories shown on the recom mended accessories list in this manual Item Cat No Cutter Blades 9 2293 Power Tool Know How Handbook 9 291 t4 29115 Sears may recommend other accessories not listed in the manual See your nearest Sears store for other accessories Do not use any accessory unless you have rece...

Page 30: ...this electrical device may create a hazard unless repair is done by a qualified service technician Repair service is available at your nearest Sears store 2 See Motor Troubleshooting 3 Adjust belt tension Readjust table see Adjustment section 1 Readjust blades see Maintenance section 2 Feed wood slower 3 Readjust blades see Maintenance section Planed surface not R eadjust tabie see Adjustment seci...

Page 31: ...ng inside of motor Voltage too low to permit motor to reach operating speed 2 Fuses or circuit breakers do not have sufficient capacity 3 Circuit overloaded with lights app liances and other motors 1 Motor overloaded 2 Fuses or circuit breakers do not have sufficient capacity 3 Circuit overloaded with lights appliances and other motors Remedy 1 Have moto_ _checked by qualified service techni cian ...

Page 32: ...Repair Paris i Parts List for Craftsman 6 118 Jointer Planer Model No 113 232240 Figure 1 ii_ _ i_il i _ L7 _ i _ 26 25 31 3O 28 _ 23 24 N 32 ...

Page 33: ...t Hex 1 4 20 Screw Elevation Washer Brass Clamp Screw Set 1 4420 x 3t8 Collar Handwheet Washer 17 64 x 5 8 x 1 32 Standard hardware item may be purchased locally Key No 19 20 21 22 23 24 I 25 26 27 28 29 30 31 32 33 34 35 Part No Description STD512505 STD852008 141594 13 824853 824871 9421622 824875 824873 824872 824874 824857 824855 824862 824863 STD523712 813249 106 824864 SP5971 Screw Pan Hd 1 ...

Page 34: ...824885 3 9 2293 4 824883 5 818654 7 6 820722 6 7 824881 Screw 1 4 28 x 7ram Wed ge i 1 Blade Spring Key Bearing Support Bearing Key Part No Description No 8 9 10 11 12 13 14 STD502503 824888 STD852010 824890 824880 820722 5 824879 Soc Set Screw 1 4 20 x 3 8 Pulley Lockwasher MIO Screw Hex 3 8 24 x 3 1 2 Cutter head Bearing Support Bearing 34 ...

Page 35: ...Repair Parts rll i rl Ni ii1 1 111 ii iii IN Parts List for Craftsman 6 1 8 Jointer Planer Model No 113 232240 Figure 3 I 27 17 16 12 35 ...

Page 36: ...vel Lock Screw Pan Hd 1 4 20 x 1 2 Washer 17 64 5 8 x 1 32 Guard Rear Bracket Trunnion Pointer Standard hardware item may be purchased locally Key Part No No 15 824082 16 824884 17 824893 18 824882 19 STD551031 20 STD523106 2t STD523110 22 STD541031 23 STD5231t7 24 STD541150 25 STD551050 26 824898 27 824897 Description Screw Pan Hd 3 16 24 X 1 4 Trunnion Nut Bevel Lock Fence Washer 5 16 Screw Hex ...

Page 37: ...Repair Parts i ii 1 11 Parts List for Craftsman 6 118 JointedPtaner 1 Model No 113 232240 Figure 4 24 25 22 21 2O 3O 10 10 9 t0 11 23 29 26 27 28 37 ...

Page 38: ...er 17 64 x 5 8 x 1 32 Guard Pulley Panel Top Panel Rear Bolt Carriage 5 6 18 x 3 4 Panel Side Ctip Screw Pan Hd Ty T 6 32 x 1 2 Foot Leveling Nut Hex 3 8 Standard hardware item may be purchased localty Key No 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 30 Part No Description Washe r 3 8 x 3 4 x 3 32 Lockwasher 10mm Screw Hex 3 8 t6 x 3 4 Bracket Motor Bracket Lower Stiffener Grommet Panel Front Scre...

Page 39: ...208 Description Key Switch Switch Locking Screw Ty AB M4 x 1 6 18 Washer 8 Plate Switch Bezel Plate Switch Box Box Switch Strain Relief 6P3 4 Cord w Plug Lockwasher 8 Standard hardware item may be purchased locally Key NO il 12 13 14 5 16 7 18 19 Part No Description STD541008 STD5t0803 817393 6 818654 8 824931 STD502503 824910 69164 824915 Nut 8 32 Screw Pan Hd 8 32 x 3 8 V Belt A 32 Key Pulley Sc...

Page 40: ...ent partsyou need Call 7 am 7 pro 7 days a week t 800 366 PART 1 B00 366 7278 For in homemajor brand repairservice Call 24 hours a day 7 days aweek 1 800 4 REPAIR 1 800 473 7247 Forthe location of a SearsRepairService Center in your area Ca 124 hoursa day 7 days a week 1 800 488 1222 Forinformatio onpurchasinga Sears Maintenance Agreementorto inquire about an existingAgreement Cal 9 am 5 pro Monda...