Craftsman 113.235300, Owner'S Manual

Page 1: ...ate attached to your saw at the side of the Miter Saw arrn You should record both model and serial number in a sate place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY Pad No SP6000 CRi I FT 1qi lN 10 INCH COMPOUND MITER SAW assembly operating repair parts Sears Roebuck and Co Hoffman Estates IL 60179 U S A J Printed in Taiwan ...

Page 2: ...f ep hancl_ away lro_ the moVll_g blade I DOUBLE INSULATED Wear safety qoClgles that rn_et ANSI Z8 t 1 6 DO hal p_lerm any np_ ralir n freehand I When serv ci_g use _nly Stand_Id_ 7 Do no reach a_ound or behind saw blade II_ l _tc_l _replacemel_t parts TIg_qle_ arbor screw and all clamps b_fore 8 Ui plug _ aw befor_ changincI blacie or serv circl _lec trIca_ 120 vr lts _ aw_ng 9 Fleiease triggsr a...

Page 3: ...the check If the blade Mts anything make the adjustments shown in the Maintaining Maximt m Pieces Cutting Capacity section Make sure the blade and arbor coltam ale clean Make sure the collars recessed sides are fa ing the blade Using 1 2 inch box end wrench make sure the arbor cap screw is firrnly t and tightened Make sure all clamps and locks are t_ght and there _s no excessive play m any pads Ke...

Page 4: ...workpiece Do not use this saw to cut pieces too small to let you easily hold the work while you keep the thumb side of your index pointer finger against the outside edge of the fence When cutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade and be torn from your hands A piece of molding for example must lie flat or be held by a fixture or jig that will not l...

Page 5: ...he blade in a through cut or the slot produced by the blade in a non through or partial cut Miter Cut An angle cutting operation made across the width of the workpiece Resin A sticky sap based substance that has hardened Revolutions Per Minute RPM The number of turns completed by a spinning object in one minute Sawblade Path The area of the workpiece or table top directly in line with either the t...

Page 6: ...ring with normal motor ventilation 1 Connect this tool to a 120v 15 amp branch circuit with a 15 amp time delay fuse or circuit breaker Using the wrong size fuse can damage the motor 2 If the motor won t starL release the trigger switch immediately UNPLUG THE TOOL Check the saw blade to make sure it turns freely If the blade is free try to start the motor again If the motor still does not start re...

Page 7: ...e Following Accesso les 24 6 Recommended Accessones 24 6 TroubIeshootmg Guide 25 7 Motor 25 7 General 25 7 VVinng Diagram 26 Repatr Darts 28 Notes 34 Unpacking and Checking Contents Tools Needed q i il 3 i i J I Combination Square 2 Phillips Screwdriver Adjustable Wrench 5 16 Hex L Wrench 1 2 Wrench 15116 Box End Open Wrenches Two Needed Or 15t16 Sockets Socket Wrenches Combination Square Must be ...

Page 8: ...r angle before starting a cut L J 4 Miter Lock Handle The miter lock handle securely locks the miter saw at a desired miter angle Index points have been provided at 0 22 5 R L and 45 R L 5 Bevel Lock Handle The bevel lock handle locks the miter saw at a desired bevel angle 6 Lower Blade Guard The blade guard helps protect your hands from the blade in the raised position To avoid binding on the wor...

Page 9: ...ndle b Grasping metal upper guard move the cutting head left or right until blade makes contact with the full length of the square Tighten the bevel lock handle 3 Check the bevel indicator If indicator needs adjust menl use a phillips screwdriver and slide the indicator to the 0 on the scale Step Two Checking and Aligning Blade with Turn Table Slot 1 The blade should took like it s parallel to the...

Page 10: ...table sur face tilt the unit by lifting up on one side or the other of the base Loosen the two miter arm bolts on the underside of the turn table with a 1 2 wrench or socket Tilt the unit by lifting up on one side or the other of the base c Return the saw to its normal resting position Make sure the miter lock handle is loose but do not release the index spring d Use the miter saw handle to turn t...

Page 11: ... WARNING to avoid injury from unexpected start ing or electrical shock do not plug the saw in The power cord must remain unplugged whenever you are working on the saw Unplug the saw before any adjustment is attempted This tool is factory set to provide maximum cutting capac ity for the 10 saw blade provided When the diameter of the blade has been reduced due to sharpening it may be necessary to ad...

Page 12: ...ing the fence lock handles You might damage the fence alignment arm Removing or Installing the Blade I WARNING To avoid injury from a thrown work piece or thrown pieces of blade do not use a blade larger or smaller than 10 diameter I WARNING To avoid injury from unexpected start ing unplug the saw whenever you are removing or installing the blade 1 Unplug the saw from the outlet 2 Loosen the screw...

Page 13: ...on turn table structure refer to assembly and alignment depth stop section for adjust ment Mounting The Saw WARNING To avoid injury from unexpected saw movement a Before moving the saw lock the miter and bevel knobs and lock the power head in the lower position Unplug electric cord b To avoid back injury hold the tool close to your body when lifting Bend your knees so you can lift with your legs n...

Page 14: ...e o o o Oo oo Stiffener End Attach miter saw to holes indicated Recommended mounting hardware not included Qty 5 16 18x3 he head bolts 4 5 1 6 flat washers 4 5 1 6 Iockwashers 4 5 16 hex nuts 4 Mounting Board for Catalog No 9 22244 Leg Set NOTE Attach the mounting board to the leg set first Then mount the miter saw to the mounting board using the recommended hardware not included Drill 3 8 dia hol...

Page 15: ...the saw before changing the setup changing the blade or adjusting anything Compare the direction of rotation airow oil the guard to the direction arrow on blade The blade teeth should always point downward at the front of the saw Tighten the arbor screw Tighten the cover plate stop screw Check Damaged Parts Check fol Alignment of moving parts Damaged electric cords Binding of rnoving parts Broken ...

Page 16: ...steel iron and iron based met als Use this miter saw to cut only wood wood like products or soft metals like aluminum Other mate rial may shatter bind on the blade or create other danglers CAUTION When cutting any metals sparks o_ hot fragments could cause a fire To avoid this dis connect any dust collecting hose from the miter saw and remove all traces of wood dust from inside dust traps in the m...

Page 17: ...clamps or other equ_pmen is needed Cut non ferrous metals on _ _t you are _xper enced or under the s lpervis_on of an experienced person Whenever Saw Is Running quent use of your miter saw cause a careless mis take A careless fraction of a second is enough to cause a severe injury _ foIo fa ltnq yoIll ti_ watch the mite saw whde it luns tfit makes an unfamiliar noiseor vibrates a ot step utqmed_al...

Page 18: ...fronl path otblade Holdworkpiece fitmlytottle fen ce to prewmt m_vement toward the blade Keep hands m positioi_ until trigger has been released and the blade has co_lple el_ stopped Before makin l a cut make a dry rJn with the power off so you can see the path of the blade WARNING do not try to cut short pieces you can not properly support the workpiece and keep your held down hand the required di...

Page 19: ...e left side of the handle to make the cut Compound Cut When a compound cut is required select the correct bevel and mite reposition Move with the handle to lhe mite_ angle to make the cut If the fence is in the rear position loosen the two lock handles before changing the miler angle I 19 ...

Page 20: ...the fence This will cause pinching of the workpiece on the blade The workpiece could suddenly jump or move and your hand could hit the blade Correct Incorrect Workpiece Support Long pteces need extra supports The supports should be placed along the workpiece so the workpiece does not sag and your hand holding tile workpiece is positioned 4 or more from the blade path The support should let the wor...

Page 21: ...1 2inchthickby3inches highby20 incheslong Theauxiliary fencetsusedwiththesawin the0_bevelposition If abevelcutisdesired theauxi iaryfencewillhaveto beremoved VerticalBevelCutting Tomakea mitelcutina 2x4workpiece actual15 8x3 1 2 intheverticalposition onedge aspacer su has the auxiliaryfencedescribed onthe previous page is requiredFenceislocated inthefrontfenceposition Space Block_ 21 ...

Page 22: ...sted likewise every adjustment to bevel requires a corresponding adjustment to miter Because it may take several tries to obtain the desired angle it as advisable to make test cuts in a scrap piece of material Tips for Cutting Moldings A compound miter saw is also excellent for cutting mold ing Molding is sometimes difficult because in order to fit correctly it must be precisely cut Compound Cut B...

Page 23: ... be cut using method 2 2 Workpiece lying flat for compound cut see chart and illustration Miter and Bevel Settings for Standard Crown Molding Lying Flat on Miter Saw Table Bevel Setting 33 8 M iter Setting 31 6 _ Right 33 8 31 6 Left 338 31 6 Left 33 8 31 6 Right Type Of Cut Left Side Inside Corner 1 Position top molding against fence 2 Left side is finished piece Right Side Inside Corner 1 Positi...

Page 24: ...base This could cause diffi ulty in tile move merit ofihework table when settiog up a miter cut Fre quent y blow out or vacuum up the sawdust WARNING If blowing sawdust wear proper eye protection to keep debris from blowing into eyes Lubrication All the motor bearings m this tooi are lubricated with a sufficient amount of high grade lubricant for the lif_ of the unit under normal operating c mditi...

Page 25: ...salic nment Can t move miter adjustment Power head wobbles Power head won t fully rise or blade guard won t fully close Blade binds jams burns wood Tool vibrates or shakes Suggested Corrective Action See Alignment page 9 Get authorized Sears Service See Alignment page 9 1 Fence in rear position and clamp Loosen fence clamps Retighten before starting tight next cut Vacuum or blow out dust 2 Sawdust...

Page 26: ...Wiring Diagram White Black Trigger Switch Gray Brake White Brush Red Brush 26 ...

Page 27: ...Notes 27 ...

Page 28: ...Repair Parts Parts List for Craftsman 10 Compound Miter Sa J Model No 113 235300 Figure 1 21 15 _ 14 _ _ 11 12 13 28 ...

Page 29: ...kwasher 8 Indicator Miter Spring Index Plate Clamp Arm Miter Knob Miter Key No 14 15 16 17 18 19 20 21 22 23 Part No STD523108 STD551131 STD551031 809727 4 816863 1 STD551137 14159444 STD851004 817182 Description _1_ Bolt Hex Hd 5 16 18 x 7 8 _1_ Lockwasher 5 16 Washer 11 32 x 11 16 x 1 16 Screw Flat Hd Type T 8 32 x 1 2 Clamp Bolt _ Lockwasher 3 8 _ Screw Soc Hd Cap 3 8 16 x 1 1 2 Pivot Asm See F...

Page 30: ... 20 I_ Switch Screw Pan Hd Ty AB M4 x 12 Handle L H Nut Hex M4 07 __r 15 16 17 18 19 20 21 Key Part No No 816755 STD551110 818043 816701 816743 816725 816668 22 816698 23 STD841015 24 821918 25 60047 26 816723 SP6000 Standard hardware item may be purchased locally WARNING Any attempt to repair or replace electrical parts Description Screw PanHd MSx08 20 Lockwasher 10 Washer 350x 170x 03 Button Swi...

Page 31: ... be purchased locally Key No 1 12 13 14 15 16 17 18 19 20 21 Part No Description 60047 816721 816666 816723 STD851010 STD852010 825503 1 820714 820715 820716 821919 o Washer 630 x t x 1 32 Belt Pivot Bolt Stop Nut Lock M16 Washer M10 x 19 8 Lockwasher Split Ring M10 Bolt Special 3 8 16 x 62 Handle Lock Spring Compression Screw Socket 3mm Pivot I WARNING Uncontrolled spring release or misinstallati...

Page 32: ...18 19 17 20 21 t6 23 24 25 26 9 11 13 4 5 0 r t 0 o m _z_ I o oo n Z_ 1 15 13 14 ...

Page 33: ...es Key nos 6 7 16 Screw Shoulder 7 5 x 4 Washer 8 x 16 x 0 5 WasherM65x 13x0 8 Nut Lock M6 1 0 Screw Shoulder 75 8 Washer M6 x 12 x 1 6 Beadng Screw Shoulder 10 32 x 384 Sleeve Rubber Elbow Dust WARNING Uncontrolled spring release or misinstallations of these parts may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears store CA...

Page 34: ...Notes 34 ...

Page 35: ...Notes 35 ...

Page 36: ...the repair or replacement parts you need Gall T am 7 pm 7 days a week 1 800 366 PART fl 800 366 7278 For in homemajor brand repair service Gall 24 hours a day 7 days a week I 8OO 4 REPAIR 1 800 473 7247 For the location of a Sears RepairService Center in your area Cali 24 hours a day 7 days a week 1 800 488 1222 For informationon purchasinga Sears Maintenance Agreementor to inquire about an existi...