Craftsman 113.298032, Owner'S Manual

Page 1: ...IONS MOTOR AND HOLD DOWN Serial Number _ _ Model and seria number may be found at the left hand side of the base You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully Sold by SEARS Part No 62781 10 INCH TABLE SAW assembly operating repair parts ROEBUCK AND CO Chicago IL 60684 U S A Printed _n U S A ...

Page 2: ... WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they ...

Page 3: ... excessive speed This can usually be avoided by keeping the guard and spreader in place for all thru sawing operations D E F sawing entirely thru the work AND by removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off Use extra caution when the guard assembly is removed for resawing dadoing rabbeting or molding replace the guard as soon as that operati...

Page 4: ...uire added table support for long or wide workpioces that extend beyond the length or width of the saw table 18 THINK SAFETY Safety is a combination of operator common sense and alertness at all times when the saw is being used 19 NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW l i DANGER FOR YeUR OWN SAFETY READ AND UNDERSTAND OWN R S M_ NUAL BEFORE OPERATING MACHINE 1 WE...

Page 5: ...g and motor burn out use the table below to determine the minimum wire size A W G extension cord Use only 3 wire extension cords which have 3 prong grounding type plugs and 3 pole receptacles which will accept the plug on the saw 1 H P MOTOR 110 120V Extension Cord Length Wire Size A W G Up to 50 Ft 14 50 to 100 Ft 12 100 200 Ft 10 200 400 Ft 8 CHECK MOTOR ROTATION WARNING FOR YOUR OWN SAFETY MAKE...

Page 6: ... WARNING FOR YOUR OWN SAFETY NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS A B C L K J COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE OF BOARD 3 4 THICK THIS EDGE MUST DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT BOARD ALONG THIE EDGE _ x SHOULD BE NO GAP OR OVERLAP HERE WHEN SQUARE IS FLIPPED OVE...

Page 7: ...pprox die of hole 5 t6 in 4 H Hex Nut I 4 20 approx dia of hole 1 4 in 24 H Hex Nut 5 16 18 approx die of hole5 16 in 4 H Hex Nut 1 2 13 approx die of hole 1 2 in 8 J Flat Washer die of hole 11 32 in 8 A J K L G H M N Item K L Part Name Qty Truss Head Screw 1 4 20 x 5 8 in long top of screw is rounded 24 Leveling Foot 4 Pkg of Miscellaneous Small Parts No 62745 for Table Extensions 2 ea for Model ...

Page 8: ...e insert 3 32 IN SETSCREWWRENCH 3 To remove insert A Loosen Screw B Lift insert from front end and pull toward front of saw To replace insert Place insert into insert opening in table and push toward rear of saw to engage spring clip and until keyslot in insert will drop over screw Tighten screw Do not tighten screw to the point where it will deflect the insert CHECKING BLADE SQUARENESS TO TABLE I...

Page 9: ...embled 3 Install leveling feet END STIFFENER SIDE STIFFENER IN HEX NUTS MOUNTING SAW 1 From 2 3 among the loose parts find the following hardware 4 Hex Head Screws 5 16 18 x 1 1 4 in long 4 Hex Nuts 5 16 18 approx dia of hole 5 16 in 4 Lockwashers 5 16 in External Type approx dia of hole 5 16 in 8 Flat Washers dia of hole 11 32 in Place saw on legs so that holes in bottom of saw line up with holes...

Page 10: ... than table surface A Slightly loosen nuts holding bracket to extension using 7 16 in wrench B Move end of extension u _ or down until outer edge is even with table surface check with GUIDE BAR tighten nuts C Recheck INNER edge of extension to make sure it has not moved readjust if necessary INSTALLING RIP FENCE GUIDE BARS AND SWITCH BOX From among the loose parts find the following hardware 2 Hex...

Page 11: ...ugh round holes at outer end of bars NOTE The ends of the ROD are not threaded the SELF THREADING NUTS will cut threads on the rod as they are screwed on 9 Hold rod with one hand and with a 1 2 in wrench or pliers start screwing on ONE of the nuts only A TURN OR TWO screw on other nut the same way 10 Using TWO 1 2 in wrenches or pliers tighten both of the nuts 11 Slide the bars so that screws are ...

Page 12: ...ble make sure it is square with fence guide bar rod tighten screw at end of bar 18 Replace screws in rear of table extension be sure top surface of extension is PARALLEL to top surface of rear guide bar 8 THICKNESSES OF PAPER 19 Move fence to RIGHT edge of table make sure it is approx 1 32 in above table at front and rear and tighten screws 8 THICKNESSES OF PAPER ALIGNING RIP FENCE The fence shoul...

Page 13: ...t or left when you release it the fence should spring back to its original position If it does not the spring pressure must be INCREASED 1 Loosen the screws 2 Move Spring slightly toward front of fence If the fence does not slide easily along the bars the pressure of the spring can be REDUCED 1 Loosen the screws 2 Move spring slightly toward rear of fence tighten 3crew3 SPRING 5CR_WS 13 ...

Page 14: ...ighten lock handle Loosen screw holding the indicator adjust so that it points to 2 on the rip scale tighten screw NOTE If you cannot adjust indicator so that it points to 2 loosen the screws holding the front guide bar and move the guide bar LOCK HANDLE INSTALLING BLADE GUARD 1 From among the loose parts find 2 Hex Head Screws 1 4 20x 5 8 in long 2 Hex Head Screws 5 16 18x 5 8in long 2 Hex Head S...

Page 15: ...ment section on page 6 for checking method Tighten both 5 16 18 x 1 in HEX HEAD SCREWS 1 4 20 HEX HD SCREW 1 4 IN LOCKWASHER 1 4 20 HEX NUT END OF ROD 1 4 INCH TO LEFT OF EDGE OF SUPPORT GUARD SUPPORT XIlN SCREWS ALL THE HEX HD SCREWS WAY BACK IN SLOTS I I IN SUPPORT 9 Raise blade all the way up make sure it is square with table 10 Raise Blade Guard lift up both ANTIKICKBACK PAWLS insert one of th...

Page 16: ...ader flat against fence tighten screws using 7 16 in wrench Now tighten Hex Hd Screws in Support 18 To remove BLADE GUARD AND SPREADER loosen THUMBSCREW DO NOT LOOSEN OTHER SC REWS 7 16 N WRENCH FOLDED PAPER MOUNTING THE MOTOR NOTE Motor i_ included with Model 113 296032 and 113 298240 CHECK MOTOR ROTATION 1 The motor must rotate CLOCKWISE when viewed from the 5 8 in shaft 2 MAKE SURE KEY IS REMOV...

Page 17: ...y so that belt is parallel to the edges of both pulleys tighten the setscrew in the motor pulley 13 IMPORTANT Measure the distance from end of motor shaft to pulley mark this dimension down you will need it later when reinstalling the pulley 14 Make sure blade is g0 to table raise it all the way up 15 Lift motor until edge of washer is even with end of slot tighten pivot screw In this position pul...

Page 18: ...s in CENTER of hole in SUPPORT BELT GUARD SUPPORT BRACKET BELT GUARD f TWO HOLES CLOSEST TOGETHER SCREW BELT GUARD SUPPORT PIVOT SCREW CENTERED Insta three CLIPS furnished with guard 90 apart starting with one cliD at the end of the guard as shown LONG END of clip facing AWAY from you BELT GUARD OPENING LONG END 5 Reinstall motor pulley the same way it was when you aligned the belt 6 Place belt on...

Page 19: ...ew the support rod I tightly into the hole in the miter gauge head Position the clamp assembly 2 on the handle and rod install washers 3 and wing screws 4 NOTE The small knob 5 on the clamp screw must not turn Check nut underneath it it must be tight against the knob Use a 1 2 inch wrench to tighten it CLAMP LOCK LATCH 1 PLUGGING IN MOTOR 1 From among the loose parts find two wire ties 2 Route mot...

Page 20: ...ting Do not cycle the motor switch on and off rapidly as this may cause the sawblade to loosen n the event this should ever occur allow the sawblade to come to a complete stop and retighten the arbor nut normally not excessively Never leave the saw while the power is ON B TO turn saw OFF PUSH lever in Never leave the saw until the cutting tool has come _o a complete stop C TO lock switch in OFF po...

Page 21: ...OOD FACING I0 WOOD SCREWS MITER GAUGE head is locked in position for crosscutting or mitering by tightening the lock knob ALWAYS LOOK IT SECURELY WHEN IN USE There are _wo slots for the stop pin at the 45 degree right _lnd left positions for conveniently setting the Miter Gauge to cut miters NOTE The slots for the stop pin and the graduations are manufactured to very close tolerances which provide...

Page 22: ...y to install the loose collar To replace insert LOOSE Place nsert into nsert ooening n COLLAR toward rear of saw _o engage spr ng clip and until ARBOR _ _ keyslot in insert will arop over screw Tighten screw _ d_ _ Do not tighten screw to the point where it wil deflect _ _ _ A_ BOR FRONT OF SAW _ ARBOR NUT NUT lO EXACT I CUT The yellow plastic disc imbedded in the table in front of the sawblade is...

Page 23: ... AND MOLDING across the end of a narrow workpiece THE MITER GAUGE IS USED WARNING FOR YOUR OWN SAFETY ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2 3 and 4 1 Never make these cuts freehand without using the miter gauge or other auxiliary devices because the blade could bind in the cut and cause a KICKBACK or cause your fingers or hand to slip int...

Page 24: ...e used in either of the grooves in the table Make sure it is locked When using the miter gauge in the LEFT hand groove hold the workpiece firmly against the miter gauge head with your left hand and grip the lock handle with your right When using the RIGHT Hand groove hold the workpiece with your right hand and the Iockhandle with your left hand When cutting tong workpieces invert AUXILIARY FENCE W...

Page 25: ...able When using the miter gauge in the LEFT Hand groove hold the workpiece firmly against the miter gauge head with your left hand and grip the lock knob with your right When using the RIGHT hand groove hold the workpiece with your right hand and the knob with your left hand Use the Hold Down Clamp Optional Accessory included with Model 113 298240 on the miter gauge for greater accuracy CUT OFF PI...

Page 26: ...and the miter gauge to function properly Always release clamping knob unclamp workpiece and disengage clamp lock latch before pressing in rapid approach button End of work_ iece must extend at least two inches to either side of shoe of clamo screw Wiae 12 or wider_ and long 2 feet or longer pieces of plywood chip board or wall paneling should be cut using the rip fence rather than the miter gauge ...

Page 27: ...ehind the blade to pull the workpiece through the cut to support long or heavy workpieces to remove small cut off pieces of material or FOR ANY OTHER REASON 10 Do not pick up small pieces of cut off material from the table REMOVE them by pushing them OFF the table with a long stick Otherwise they could be thrown back at you by the rear of the blade 11 Do not remove small pieces of cut off material...

Page 28: ...clam _s Feed the workpiece by hand along the AUXILIARY FENCE until the end s approx 1 n oast the front edge of the table Continue o feed using the PUSH BLOCK Hold the worKpiece in oosition and install the PUSH BLOCK by sliding it on top of the AUXILIARY FENCE WORK SUPPORT This May Raise Guard BAFFLE Narrow strips thicker than the Auxiliary Fence Work Support may enter the gJard and strike the baff...

Page 29: ...UPON COMPLETION OF THE RESAWlNG OPERATION CUTTING PANELS When cutting panels whenever fence is positioned odtside of table surface ALWAYS use the AUXILIARY FENCE WORK SUPPORT 1 Unlock fence and raise rear end 2 Position AUXILIARY FENCE WORK SUPPORT as shown and attach it with two C clamps AUXILIARY FENCE WORK SUPPORT RABBETING Rabbeting is known as cutting out a section of the corner of a piece of...

Page 30: ...ary to remove the Blade Guard aria Spreader USE CAUTION USE FEATHERBOARDS AND PUSH STICKS etc AS REQUIRED ALWAYS REPLACE THE BLADE GUARD AND SPREADER WHEF YOU ARE FINISHED MOLDING USING FEATHERBOARDS Add 8 inch high flat facing board to the fence the full length of the fence Use featherboards for all non thru sawing operations when sawblade guard must be removed Featherboards are used to keep the ...

Page 31: ...the pointer 3 to point to 0 F The miter gauge head must rest on top of the bar without being able to move up and down yet it must swivel freely G The swiveling movement of the head can be LOCK KNOB 0 BAR II STOP SQUARE I NDI CATOR 1BLOCK I i 1 8 IN SETSCREW WRENCH adjusted by tightening or loosening the setscrew 4 using the 1 8 in setscrew wrench NOTE The setscrew is located inside of the head To ...

Page 32: ... HAND CENTER BEHIND HERE BEHIND HERE i FRONT rRUNNIO N SCREWS EDGE oFTRUNNIOn CLAW HAMMER 8 Using a wood block and mallet as shown move rear trunnion to right or left as reauired to realign the blade f necessary shift front trunnion in similar manner but do NOT move front trunnion unless necessary Recheck the alignment with the square then securely retighten all six trunnion screws PLACE BLOCK HER...

Page 33: ...inter using medium screwdriver C Install Elevation Handwheel POINTER I i _OINTER AT 0 POSITION SCALE ADJUSTING SCREW If blade is NOT SQUARE to table the 90 LIMIT STOP must be ADJUS ED 1 Using a medium size screwdriver loosen BOTH setscrews in 90 STOP COLLAR NOTE If you can t reach the setscrews turn the TILT HANDWHEEL slightly 2 ROTATE the STOP COLLAR moving it all the way to the end of T LT SCREW...

Page 34: ...t in front trim panel and loosen BOTH setscrews in 45 STOP COLLAR NOTE If you can t reach the setscrews turn the TILT HANDWHEEL slightly 3 ROTATE the STOP COLLAR moving it IN or OUT and TILT blade RIGHT or LEFT checking with your square until blade is 45 to table 4 TIGHTEN the setscrews NOTE If you can t reach the setscrews turn TILT HANDWHEEL slightly 5 Loosen two screws on scale and adjust scale...

Page 35: ...eth LUBRICATION The following parts should be oiled occasionally with SAE No 20 or No 3Q engine oil 1 Tilt screw threads and Divot nut First Clean with Craftsman Gum Pitch Remover 2 Elevation screw threads and pivot nut First Clean with Craftsman G Jm Pitch Remover 3 Cradle bearing points 4 Bearing points n guard assembly miter gauge and rip fence MITER 3UAGE _ BEARING POINTS I RECOMMENDED ACCESSO...

Page 36: ...tion Blade Tilt or Squareness of Blade to Table 1 See Maintenance and Lubrication section 2 See Maintenance section Tilt and Elevation Mechanism TROUBLE Excessive noise Motor fails to develop full power NOTE LOW VOLTAGE Power output of motor decreases rapidly with decrease in voltage at motor terminals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power output of whi...

Page 37: ... 2 Voltage too low to permit motor to reach operating speed 3 Fusesor circuit breakers do not have sufficient capacity 1 Motor overloaded 2 Fusesor circuit breakers do not have sufficient capacity 3 Starting switch not operating motor does not reach speed REMEDY 1 Request voltage check from the power company 2 Have motor repaired or replaced 3 Have relay replaced 1 Feed work slower into blade 2 Cl...

Page 38: ...PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298142 113 29_032 113 298240 1 t 7 8 9 10 14 16 f 43 2O 23 24 O rn 37 38 42_ 39 I 29 30 1 32 31 27 34 26 25 Figure I i 33 ...

Page 39: ...del No 113 298142 113 298032 _ey No 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43 Part No 62776 STD 511107 STD 551210 62689 STD 511103 60354 62701 STD 610805 62702 62700 60252 60255 STD 601105 60253 60254 454896 STD 551237 71165 STD 541411 62618 62680 62750 62751 62781 Description Gauge Assembly Miter See Fig 4 Model 113 298240 Screw Pan Hd 10 32 x 3 4 Lockwasher External No 10 Ha...

Page 40: ...PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 298142 113 298032 113 298240 44 1 2 3 61 _LL _ 43 15 16 39 I I 18 19 20 25 22 38 37 36 35 34 34 31 33 32 21 1 Figure 2 ...

Page 41: ... Screw Handle Clamp Screw Screw Clamp Ring Retaining 5 8 Washer 629 x 7 8 x 1 64 Washer Spring Standard Hardware Item May Be Purchased Locally Key No 34 35 36 37 38 39 42 43 44 45 46 47 49 5O 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Part No STD 302111 62697 62699 STD 601103 STD 551210 62489 62312 6527 STD 328022 STD 304410 30419 STD 600803 35O8 37158 3509 30420 STD 580025 6532 37825 37824 3782...

Page 42: ...10 16 STD 611005 17 62532 Description Fence Assembly Rip Plug Button Knob Includes Key No 1 Washer 21 64 I D Indicator Fence Screw Pan Hd Type T 4 40 x 1 4 Head Fence Includes Key 4 Screw Seres 3 8 16 x 1 2 Channel Fence Screw Pan Hd Type T 8 32 x 1 2 Spring Fence Lock Lock Rear Fence Roller Rear Fence Rod Fence Lock Spring Head Alignment Includes Key No 17 Lockwasher External No 10 Screw Type A H...

Page 43: ...ut Hex 5 16 18 Stud Clamp Stud Pivot Screw Locking Set 1 4 20 x 3 8 Rod Support Screw Clamp Assembly STD 601103 Screw Pan Hd Ty T 10 32 x 3 8 60425 62779 62778 62777 62482 37858 9414920 37841 STD 600803 Bushing Latch Clamp Lock Lock Clamp Support Clamp Knob Screw Wing 1 4 20 x 1 Washer 17 64 x 5 8 x 1 16 Clip Screw Pan Hd TV T 8 32 x 5 16 11 I I 2 12 1 10 9 FIGURE 5 62579 GUARD ASSEMBLY Ke I Part ...

Page 44: ...IGURE 6 ON OFF POWER OUTLET 60381 Key Part No No Description 1 2 3 4 5 6 60381 60375 60380 60256 60374 60377 448007 On Off Power Outlet Complete Cord Molded Housing Switch Key Switch Switch Locking Cover Switch Screw pn Hd No 6 x 3 4 Does Not Include Key No 3 Order Separately If Required 44 ...

Page 45: ...I Bag of Loose Parts For Legs not illust FIGURE 8 TABLE EXTENSION SUPPLIED WITH MODEL 113 298032 AND 113 298240 Key No 1 2 3 4 5 6 7 8 9 10 11 Part No Description 62589 60323 62590 62549 STD 541025 STD 551225 62550 STD 523112 STD 551131 STD 541031 62745 STD 551031 STD 551025 TExtension Assembly Complete Screw Serrated Truss Hd 1 4 20 x 1 Extension Bracket Corner Support Nut Hex I 4 20 Lockwasher E...

Page 46: ...NOTES 46 ...

Page 47: ...NOTES 47 ...

Page 48: ...you call or visit The model number of your lO inch table saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 298142 113 298032 or 113 298240 NAME OF ITEM 10 INCH TABLE SAW All parts listed may be ordered fron any Sears Service Center and most Sears stores I...