Craftsman 139.53403, Owner'S Manual

Page 1: ...Opener 5 Maintenance Schedule 5 Assembly 6 Installation Information 9 Installation 9 Force Limit Adjustment 17 Safety Reverse Test 18 Setting Changing Code 19 Having a Problem 20 Repair Parts Rail Assembly 22 Repair Parts Installation 22 Repair Parts Chassis Assembly 23 How to Order Repair Parts 24 Maintenance Agreements 24 Sears Warranty 24 FASTEN OWNERS MANUAL NEAR GARAGE DOOR AFTER INSTALLATION...

Page 2: ... automatic reversal in down direction Push button automatic stop tn up direction Electronic Independent up down force adjustment screws Electrical Motor overload protector and low voltage push button wiring Limit device Circuit actuated by limit nut Limit adjustment Screwdriver adjustment on side panel Start circuil Low voltage push button or radio control DIMENSIONS Length overall 124 in Headroom...

Page 3: ...crew 1 4 _20xl 2 _ 5 16 18x7 8 4 2 Lock Nut 1 4 20 4 Clevis Pin 5 16 x 2 3 4 5116 18x2 1 2 5 16 18xl 7 8 4 8ABxl 2 Handle Clevis Pin 5 16 x 1 2 _re Lock Washer w 5 15 6 5 16 18 7 8 4 Ring or Cotter Pin Fastener 3 Insulated Staple 18 Nut 5 16 18 6 YOU LL NEED TOOLS During assembly and installation of you r opener the instructions will call for use of various hand tools Have a stepladder handy and t...

Page 4: ...ent REMOVE ALL ROPES CONNECTED TO THE GARAGE DOOR before installing the garage door opener DISENGAGE ALL EXISTING GARAGE DOOR LOCKS to avoid damage to garage door Installwallcontrol or additional push buttons IN A LOCATION WHERE GARAGE DOOR ISVISIBLE BUT OUT OF THE REACH OF CHILDREN DO NOTALLOWCHILDREN TOOPERATETHEWALL PUSH BUTTON S OR TRANSMITTER Serious personal injury from a closing garage door...

Page 5: ... while being supported entirely by its springs LIMIT AND FORCE ADJUSTMENTS These adjustments must be checked and properly set when opener is installed Only a screwdriver is required Weather conditions may cause minor changes in door operation requiring some re adjustments particularly during the first year of opera tion Page 17 refers to limit and force adjustments Follow instructions carefully an...

Page 6: ...t surface for assembly THIS IS IMPORTANT The end sections are identical THE CENTER SECTION MUST BE POSITIONED WITH THE BRACES ON THE LEFT SIDE OF END SECTIONS If there is a label attached to the cen ter section make sure that the directional arrow is pointing toward the front to door Otherwise study the illustration CAREFULLY When assembled Tee rail has a front to back posi tion as shown Bolt rail...

Page 7: ... Outer Nut _5 16 r Chain Retainer Bracket Trolley Shaft Attach inner nut lock washer chain retainer bracket and outer nut to trolley shaft in the order shown_ DO NOT TIGHTEN NUTS UNTIL STEP 5 PAGE 9 STE P 3 Attach Tee Rail to Opener Chassis USE ONLYTHOSE SCREWS MOUNTED IN TOPOFOPEN ER CHASSIS FAILURE TO DO SO WILL CAUSE SERIOUS DAM AGE TO THE DOOR OPENER PROCEDURE Place opener chassis on packing m...

Page 8: ...r dispense cable around pulley Proceed back around opener sprocket B be sure sprocket teeth engage chain and forward to chain retainer bracket C Use second master link to connect chain to retainer bracket Check to make sure chain is not twisted A Pulley Install Chain and Cable in This D recl on Master Link Clip On Spring Master Link Outside Bar As a permanent trolley stop insert 5 16 washered scre...

Page 9: ...ED THE GARAGE DOOR THE DOOR SPRINGS CABLES PULLEYS BRACKETS AND TH EIR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY DO NOT A FFEM PTADJUSTM ENTS CALLA GARAGE DOOR SERVICEMAN TO MOVE LOOSEN OR ADJUST DOOR SPRINGS OR HARDWARE DO NOT WEAR WATCHES RINGS OR LOOSE CLOTHI NG WHILE INSTALLING OR SERVICING A DOOR OPENER AS YOU PROCEED WITH THE REMAINING INSTRUCTIONS IN THIS O...

Page 10: ...ARDWARE Header Bracket I _ Highest Point of Travel Track Door Highesl Point ol Travel 3 Position bracket as shown bottom edge of the bracket on horizontal line Mark either top and bottom or left and right bracket holes Drill 3 16 pilot holes and fasten bracket INSTALLATION 1 PIECE DOOR WITHOUT TRACK ONE PIECE DOOR NO TRACK PIVOT HARDWARE ONE PIECE DOOR NO TRACK JAMS HARDWARE Do Header Header Z Bra...

Page 11: ...DAMAGE TO ALL LIGHTWEIGHT DOORS AND DOORS WITH WINDOWS DO NOT REST THE OPENER ON THE DOOR SECTIONAL and ONE PIECE DOOR WiTH TRACK I NSTALLATION NOTE A 2x4 is convenient for setting an ideal door to Tee rail distance It is not necessary where headroom is insufficienL PROCEDURE Raise the opener chassis onto a step ladder Open garage door Place a 2x4 on edge on top section of door near centerline Res...

Page 12: ...door REMOVE 2x4 Operate door manuaNy If door hits the rail raise header bracket Grease top and underside of rail surface on which trolley slides A tube of grease is supplied 5 16 18x7 8 Screw 5J 5 16 18 FIGURE 2 FIGURE 1 FIGURE 3 Measure Distance Lag Screws 5 16 xl 7 8 Bracket NetSupplied FINISHED CEILING Lag Screws 5 16 xl 7 8 _ _ 5 156 L ClkV_auSth er STE P 5 Attach Emergency Release Rope Handle...

Page 13: ...Run the bell wire up the wall and across the ceiling to garage door opener Use insulated staples to secure wire The receiver terminals and the antenna are located on the back panel of the opener chassi Position antenna wire as shown_ Then connect wire by color to the white and red opener terminal screws Top installation Bottom Installation Ftange Wall Control Terminals 2_Strand Bell Wire Opener St...

Page 14: ...N AND WIRING MUST BE IN COMPLIANCE WITH LOCAL ELECTRICAL AND BUILDING CODES OPERATION AT OTHER THAN 120V 60Hz WILL CAUSE OPENER MALFUNCTION AND DAMAGE Opener MUST be permanently wired or plugged into a grounded 3 prong receptacle wired according to local electrical codes DO NOT use a 2 wire adapter DO NOT use an extension cord PERMANENT WIRING CONNECTION RIGHT WRONG IF LOCAL CODES REQUIRE PERMANEN...

Page 15: ...holes Secure bracket as shown Door Door Arm I Plate Assy Carriage Boll _ _ Y 6 16 18x2 2 _ Bracket _ Door Bracket Lock Washer 5 16 Board for Inside Edge Lightweight Doors of Door or _ 5 16 8 Reinforcement Board AiD One Piece Door Installation Procedure NOTE The door bracket has left and right side fastening holes Assemble and install the door bracket and plate if your installation requires top and...

Page 16: ...ctions together to longest possible ___ _ I _ 5 16 18 x 7 8 _ _ Before connecting door arm to trolley limits of travel must be adjusted on one piece doors Limit adjustment screws are located on left side panel of opener as shown in illustration on Pg 1 7 Follow procedures below Fully Closed Trolley FuIly Open Trolley Door Arm i DOOrArm n o _ r_n rt r r_o_ _ Z Z_ Connector Hole Co L i Closed Open D...

Page 17: ...r If door is binding call a door serviceman If door is not binding or unbalanced adjust CLOSE FORCE See _Step 2 IF OPENER REVERSES IN FULLY CLOSED POSITION Decrease DOWN travel Turn down limit adjustment screw clockwise One turn equals 2 inches of travel STEP 2 Adjust Force DO NOT USE FORCE ADJUSTMENTS TO COMPENSATE FOR A BINDING OR STICKING GARAGE DOOR EXCESSIVE FORCE WILL INTERFERE WITH PROPER O...

Page 18: ...rew counterclockwise 1 4 turn REPEAT TEST When the door reverses on the 1 inch obstruction remove obstruction and run opener through a com plete travel cycle Door must not reverse in closed position_ If it does repeat Adjustment Steps 2 and 3 ONE PIECE DOOR I Inch Obstruction REPEAT ADJUSTMENT STEP 3 AFTER 1 EACH ADJUSTMENT OF DOOR ARM LENGTH CLOSE FORCE OR DOWN LIMIT 2 ANY REPAIR OR ADJUSTMENX OF...

Page 19: ...itter s _ Carefully turn case over push button side up 3 Remove case top CAUTION Be careful not to move circuit board components_ 4 Locate the RECEIVER code switch block 0 TO USE TOP LARGE TRANSMITTER BUTTON Set RECEIVER code switch I to minus TO USE CENTER TRANSMITTER BUTTON Set RECEIVER code switch I to center O TO USE BOTTOM TRANSMITTER BUTTON Set RECEIVER code switch 1 to plus TO SETTH E CODE ...

Page 20: ...er button designated to operate garage door opener 5 Re program receiver s and ALL transmitters Try setting ALL the code switches in plus center or minus positions If transmitter s works you can try a random code switch setting again if you desire TRANSMITTER HAS SHORT RANGE 1_ Check battery test light If the light is out change the battery Page 5 tells you how 2 Change the location of transmitter...

Page 21: ...all receptacle Unit must be grounded OPENER STRAINS OR MAXIMUM FORCE IS NEEDED TO OPERATE DOOR Door may be out of balance Use emergency release rope and handle to disconnect trolley Open and close door manually A properly balanced door will remain in any point of travel while being sup ported e ntirely by its springs If it does not call a garage door serviceman to correct problem OPENER MOTOR HUMS...

Page 22: ... each 41 C2735 Chain and cable NOT SHOWN 41A2814 Rail assy hardware kit includes hardwar iflustrated on Page 3 sTAL L_ T 0 PA41 sLisi i o NO DESO PT O 3 I _1 H 1 41 D2736 1 Wall control assy l i iiiiis iii iiii s r UL 11 5 41 A2828 Emergency rope and handle assy ill 76 2119A3223 H e_dandrb_Wlrplu s cotter pln a nd clevis 6 _ _ III 8 11_374 DD rr brr Ckk tt plate _i _ ll l _ tg OO HO3O_gingbrooko s...

Page 23: ...citor bracket I KEY PART NO NO DESCRIPTION I 10 41A3150 Terminal block w screws 11 41 A2821 Universal replacement motor 12 41 D2748 2 Cover Model 139 53413 Model 13953606 41 D2748 Cover Model 139 53403 13 41A2516 Helical gear retainer w grease 14 41D3013 Limit switch assembly 15 41 C3005 RPM sensor assembly 16 41 C2726 Wire harness assy with plug 17 41 A3027 Motor bracket and bearing assy 18 41 A2...

Page 24: ...For 90 days from the date of purchase Sears will repair this Garage Door Opener free of charge if defective in material or workmanship_ LIMITED WARRANTY From the 91st day untilone year from the date of purchase Sears willfurnish replacement parts for any defective parts free of charge You pay for labor LIMITED WARRANTY ON 1 2 HP AND 1 3 HP MOTORS FOR CRAFTSMAN OPENERS 1 2hpMotor After1 yearandthr_...