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Periodic maintenance allows for long life and trouble-free operation. A cleaning and 

maintenance schedule should be maintained. As a common preventive maintenance 

practice, follow these recommended steps:

 1.  When work has been completed, clean the tool to allow smooth functioning of the tool 

      over time. Clean the tool with compressed air.
 2.  Use clean damp cloths to wipe the tool.
 3.  Keep the motor air openings free from oil, grease and sawdust or woodchips, and store 

      tool in a dry place.

!

      

WARNING: 

DO NOT at any time let brake fluids, gasoline, petroleum-

 based products, penetrating oils, etc. come in contact with plastic parts. 

 Chemicals can damage, weaken or destroy plastic, which may result in serious 

 personal injury.

!

      

WARNING: 

For your safety, ALWAYS turn off switch and unplug sander 

 from the power source before performing any maintenance or cleaning.

ROUTINE MAINTENANCE

LUBRICATION

Your Craftsman

®

 Professional Pad Sander has been properly lubricated and is ready to use. 

No further lubrication is needed under normal operating conditions. All bearings in the 

sander are lubricated for the life of the tool.

MAINTENANCE

It has been found that electric tools are subject to accelerated wear and possible 

premature failure when they are used to work on fiber glass boats and sports cars, 

wallboard, spackling compounds or plaster. The chips and grindings from these materials 

are highly abrasive to electrical tool parts, such as bearings, brushes, commutators, etc. 

Consequently, it is not recommended that this tool be used for extended work on any 

fiberglass material, wallboard, spackling compound or plaster. During any use on these 

materials, it is extremely important that the tool is cleaned frequently by blowing with 

an air jet.

!

      

WARNING: 

To ensure safety and reliability, repairs, maintenance and 

 adjustments MUST be performed by a qualified service technician at a 

 Sears Service Center.

!

      

WARNING: 

For your safety, ALWAYS turn off switch and unplug sander 

 from the power source before performing any maintenance or cleaning.

!

      

WARNING: 

Always wear safety goggles or safety glasses with side shields 

 during power tool operations, or when blowing dust. If operation is dusty, also 

 wear a dust mask.

REMOVE PRESSURE-SENSITIVE SANDPAPER BEFORE STORAGE
DO NOT

 store your sander with pressure-sensitive sandpaper still attached. The heat 

generated by sanding causes the pressure-sensitive adhesive to flow and form a tight 

bond between the cushion and the sandpaper.

ALWAYS 

remove the sandpaper soon after you have finished sanding to avoid adhesive set 

up. When sandpaper is left on the cushion for an extended period of time after use, the 

adhesive will set up and make the sandpaper difficult to remove.
The sandpaper may tear when removing it. If this happens it makes it difficult to clean the 

cushion for the next piece of sandpaper.

NOTE: If you do forget to remove the sandpaper after sanding, run your sander for 

a few minutes to soften the adhesive backing before you try to remove the sandpaper.

OPERATION cont.

FLUSH SANDING (See Fig. 11)

Your sander will allow you to flush sand corners. 

You can use the front and sides of your sander for flush sanding. 

DO NOT

 use the rear 

of the sander for flush sanding. 

ALWAYS

 remove the sander from the workpiece before turning it off.

Fig. 11

Summary of Contents for 172.27670

Page 1: ...fman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman Operator s Manual WARRANTY SAFETY UNPACKING DESCRIPTION ASSEMBLY OPERATION MAINTENANCE Double Insulated Model No 172 27670 3025736 Certified to CAN CSA C22 2 No 745 1 745 2 4 Conforms to UL STD 745 1 745 2 4 P R O F E S S I O N A L 2 4 Amp 1 4 Sheet Finishing Sander ...

Page 2: ... thrown into your eyes which can result in severe eye damage Before beginning power tool operation ALWAYS wear safety goggles or safety glasses with side shield and a full face shield when needed We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield available at Sears Stores or other Craftsman Outlets WARNING BE SURE to read and understand all s...

Page 3: ...he dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control 4 Make your workshop childproof with padlocks and master switches Lock tools away when not in use 5 MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE using your power ...

Page 4: ...NING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury EXTENSION CORDS Use a proper extension cord ONLY use cords listed by Underwriters Laboratories UL Other extension cords can cause a drop in line voltage resulting in a loss of power and overheating of t...

Page 5: ...red at your nearest Sears Service Center ALWAYS BE AWARE of the cord location 7 ALWAYS check the tool for damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine if it will operate properly and perform its intended function Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect ...

Page 6: ...system 11 Built in Dust Collection System Dust bag assembly with dual dust ports collects dust from work surface through holes in platen cushion and sanding sheets Use either the dust bag or attach a 11 4 or 21 2 inch vac hose and wet dry vac sold separately for dust collection Helps keep work surface and area clean and extends life of sanding sheets 12 High impact resistant housing helps protect ...

Page 7: ...er should NEVER be connected to the power source when you are assembling parts making adjustments installing or removing sandpaper cleaning or when it is not in use Disconnecting the sander will prevent accidental starting that could cause serious personal injury NOTE Holes must be punched into the paper for the dust collection system to work properly See instructions on page 16 to punch holes DES...

Page 8: ... sander and are locked into a slot on top of the platen see Fig 3 4 Raise these two levers UP and disengage them from the slots in the platen This will release the tension on the paper clamps located at the front and back of the sander that hold the paper in position on the cushion see Fig 3a 5 Remove old paper 6 Insert front end of a new sheet of paper approximately 1 2 inch under the front paper...

Page 9: ...adapter see Fig 6a 6b WARNING Failure to unplug the sander could result in accidental starting causing possible serious personal injury Fig 6 Vac Adapter with Dual Dust Ports Orient Paper Punch as shown Fig 5 WARNING Collected sanding dust from sanding surface coatings polyurethane linseed oil etc can self ignite in sander dust bag or elsewhere and cause fire To reduce risk empty dust bag frequent...

Page 10: ...LWAYS empty and clean the dust bag thoroughly when you ve finished sanding and before you store the sander Fig 7 Fig 8 WARNING When sander is not connected to vacuum always install dust bag back on sander Failure to do so could cause sanding dust or foreign objects to be thrown into the face or eyes which could result in possible serious injury WARNING Due to the danger of fire DO NOT use your san...

Page 11: ...ng a time because the sander s rapid action may remove too much material and make the surface uneven SELECTING THE RIGHT SANDPAPER 1 Aluminum oxide silicon carbide and other synthetic abrasives are best for power sanding 2 Natural abrasives such as flint and garnet are too soft for economical use in power sanding 3 Coarse grit will remove the most material and finer grit will give you the best fin...

Page 12: ...ork on any fiberglass material wallboard spackling compound or plaster During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air jet WARNING To ensure safety and reliability repairs maintenance and adjustments MUST be performed by a qualified service technician at a Sears Service Center WARNING For your safety ALWAYS turn off switch and ...

Page 13: ...over see Fig 12 3 Locate the 2 Carbon Brush Brush Holder Assemblies see Fig 11a They are connected to red wire lead terminals and are in position on each side of the armature 4 Carefully lift these 2 assemblies see Fig 12a and 11b out of their positions NOTE Remember how they are positioned so that you can put them back in position correctly 5 Check the ends of the carbon brushes see Fig 12b for w...

Page 14: ...llating column Wind baffle 2 2 1 1 1 2 2 2 2 1 1 1 1 1 1 1 11 1 1 1 1 1 1 2 1 Item No Parts No Part Description Qty 23 24 25 26 27 104 28 29 30 31 32 33 34 35 36 37 38 39 105 40 41 42 43 44 45 Screw M4 2x13 Dust proof ring Left housing Brand label Top cover Stator asm Bracket Stator Screw M4 2x55 Switch cover Switch Screw M3 5x8 Press plate Ball bearing 6000 Housing Cord clamp Power cord Inner wir...

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