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SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible dangers. 

The safety symbols, and the explanations with them, deserve your 

careful 

attention and understanding. The symbol warnings DO NOT by themselves 

eliminate any danger. The instructions and warnings they give are no substitutes 

for proper accident prevention measures.

SYMBOL MEANING

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SAFETY ALERT SYMBOL:

 

Indicates DANGER, WARNING, OR 

                CAUTION. May be used in conjunction with other symbols or pictographs.

      WARNING

      CAUTION

      DANGER

Failure to obey this safety warning WILL result in death or 

serious injury to yourself or to others. Always follow the 

safety precautions to reduce the risk of fire, electric shock 

and personal injury. 

Failure to obey this safety warning CAN result in death or 

serious injury to yourself or to others. Always follow the 

safety precautions to reduce the risk of fire, electric shock 

and personal injury.

Failure to obey this safety warning MAY result in personal 

injury to yourself or others or property damage.  Always 

follow the safety precautions to reduce the risk of fire, 

electric shock and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES 

These inform user of important information and/or instructions that could lead to 

equipment or other property damage if not followed. Each message is preceded 

by the word “NOTE:” as in the example below:

NOTE:  Equipment and/or property damage may result if these instructions are 

not followed.

!

      WARNING:

     

                 

The operation of any power tool can result  

in foreign objects being thrown into your eyes, which can 

result in severe eye damage. Before beginning power tool 

operation, ALWAYS wear safety goggles or safety glasses 

with side shield and a full-face shield when needed. 

We recommend a Wide Vision Safety Mask for use over 

eyeglasses or standard safety glasses with side shield, 

available at Sears Stores or other Craftsman Outlets.

      

WARNING: 

BE SURE to read and understand all safety instructions in 

this manual, including all safety alert symbols such as “DANGER”, “WARNING” 

and “CAUTION”, BEFORE using this tool. Failure to follow all instructions 

listed below may result in electric shock, fire and/or serious personal injury.

!

!

!

!

!

Warranty……………………………...................................……………...Page      2   
Safety Symbols……………………………...................................……... Page      3
Safety Instructions…………………………...................................……..Pages     4 - 10
Unpacking ………………………………..................................……........Page     10 
Description............................................................................................Pages   11 - 12
Assembly...............................................................................................Pages   13 - 18
Operation..............................................................................................Pages  19 -  22
Maintenance......................................................................................... Pages   23 - 24
Accessories...........................................................................................Page     25
Parts List...............................................................................................Pages  26 - 27
Sears Repair Parts Phone Numbers.....................................................Back Cover

TABLE OF CONTENTS

SAVE THESE INSTRUCTIONS!  

READ ALL INSTRUCTIONS!

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WARNING: 

Some dust created by using power tools contains chemicals 

  known to the State of California to cause cancer and birth defects or other 

  reproductive harm. 

!

ONE YEAR FULL WARRANTY ON CRAFTSMAN

®

 PROFESSIONAL TOOL

If this Craftsman Professional Tool fails due to a defect in material or workmanship 

within one year from the date of purchase, 

RETURN IT TO ANY SEARS STORE OR 

PARTS AND REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE 

UNITED STATES FOR FREE REPAIR (OR REPLACEMENT IS REPAIR PROVES

IMPOSSIBLE).
This warranty does not include expendable parts such as lamps, batteries, bits, 

papers or blades.
This warranty gives you specific legal rights, and you may have other rights, which 

vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179

Summary of Contents for 172.27670

Page 1: ...fman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman Operator s Manual WARRANTY SAFETY UNPACKING DESCRIPTION ASSEMBLY OPERATION MAINTENANCE Double Insulated Model No 172 27670 3025736 Certified to CAN CSA C22 2 No 745 1 745 2 4 Conforms to UL STD 745 1 745 2 4 P R O F E S S I O N A L 2 4 Amp 1 4 Sheet Finishing Sander ...

Page 2: ... thrown into your eyes which can result in severe eye damage Before beginning power tool operation ALWAYS wear safety goggles or safety glasses with side shield and a full face shield when needed We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield available at Sears Stores or other Craftsman Outlets WARNING BE SURE to read and understand all s...

Page 3: ...he dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control 4 Make your workshop childproof with padlocks and master switches Lock tools away when not in use 5 MAKE SURE the work area has ample lighting so you can see the work and that there are no obstructions that will interfere with safe operation BEFORE using your power ...

Page 4: ...NING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury EXTENSION CORDS Use a proper extension cord ONLY use cords listed by Underwriters Laboratories UL Other extension cords can cause a drop in line voltage resulting in a loss of power and overheating of t...

Page 5: ...red at your nearest Sears Service Center ALWAYS BE AWARE of the cord location 7 ALWAYS check the tool for damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine if it will operate properly and perform its intended function Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect ...

Page 6: ...system 11 Built in Dust Collection System Dust bag assembly with dual dust ports collects dust from work surface through holes in platen cushion and sanding sheets Use either the dust bag or attach a 11 4 or 21 2 inch vac hose and wet dry vac sold separately for dust collection Helps keep work surface and area clean and extends life of sanding sheets 12 High impact resistant housing helps protect ...

Page 7: ...er should NEVER be connected to the power source when you are assembling parts making adjustments installing or removing sandpaper cleaning or when it is not in use Disconnecting the sander will prevent accidental starting that could cause serious personal injury NOTE Holes must be punched into the paper for the dust collection system to work properly See instructions on page 16 to punch holes DES...

Page 8: ... sander and are locked into a slot on top of the platen see Fig 3 4 Raise these two levers UP and disengage them from the slots in the platen This will release the tension on the paper clamps located at the front and back of the sander that hold the paper in position on the cushion see Fig 3a 5 Remove old paper 6 Insert front end of a new sheet of paper approximately 1 2 inch under the front paper...

Page 9: ...adapter see Fig 6a 6b WARNING Failure to unplug the sander could result in accidental starting causing possible serious personal injury Fig 6 Vac Adapter with Dual Dust Ports Orient Paper Punch as shown Fig 5 WARNING Collected sanding dust from sanding surface coatings polyurethane linseed oil etc can self ignite in sander dust bag or elsewhere and cause fire To reduce risk empty dust bag frequent...

Page 10: ...LWAYS empty and clean the dust bag thoroughly when you ve finished sanding and before you store the sander Fig 7 Fig 8 WARNING When sander is not connected to vacuum always install dust bag back on sander Failure to do so could cause sanding dust or foreign objects to be thrown into the face or eyes which could result in possible serious injury WARNING Due to the danger of fire DO NOT use your san...

Page 11: ...ng a time because the sander s rapid action may remove too much material and make the surface uneven SELECTING THE RIGHT SANDPAPER 1 Aluminum oxide silicon carbide and other synthetic abrasives are best for power sanding 2 Natural abrasives such as flint and garnet are too soft for economical use in power sanding 3 Coarse grit will remove the most material and finer grit will give you the best fin...

Page 12: ...ork on any fiberglass material wallboard spackling compound or plaster During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air jet WARNING To ensure safety and reliability repairs maintenance and adjustments MUST be performed by a qualified service technician at a Sears Service Center WARNING For your safety ALWAYS turn off switch and ...

Page 13: ...over see Fig 12 3 Locate the 2 Carbon Brush Brush Holder Assemblies see Fig 11a They are connected to red wire lead terminals and are in position on each side of the armature 4 Carefully lift these 2 assemblies see Fig 12a and 11b out of their positions NOTE Remember how they are positioned so that you can put them back in position correctly 5 Check the ends of the carbon brushes see Fig 12b for w...

Page 14: ...llating column Wind baffle 2 2 1 1 1 2 2 2 2 1 1 1 1 1 1 1 11 1 1 1 1 1 1 2 1 Item No Parts No Part Description Qty 23 24 25 26 27 104 28 29 30 31 32 33 34 35 36 37 38 39 105 40 41 42 43 44 45 Screw M4 2x13 Dust proof ring Left housing Brand label Top cover Stator asm Bracket Stator Screw M4 2x55 Switch cover Switch Screw M3 5x8 Press plate Ball bearing 6000 Housing Cord clamp Power cord Inner wir...

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