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5

STEP 4 - ASSEMBLE HEIGHT ADJ. STRAP 

•  Place the spacer bushing (I) into the hole in the 

height adjustment strap. Place the strap and bushing 
between the hitch tubes, aligning them with the rear 
hole. Fasten the hitch tubes together, with the strap 
and bushing between them, using two hex bolts (A) 
and nylock nuts (E). 

Do not tighten yet. See fi gure 2.

FIGURE 1

FIGURE 2

FIGURE 3

STEP 5 - MEASURE TRACTOR HITCH

•  Use the mark beside this paragraph to measure the 

height of the tractor hitch. The mark is 10" from the 
bottom of the page. If the tractor hitch is less than 10" 
above the ground, go to 

STEP 6a. If the tractor hitch 

is 10" or more above the ground, go to 

STEP 6b

STEP 6a - ASSEMBLE HITCH BRACKETS

•  If the tractor hitch is less than 10" above the ground, 

place the bent hitch bracket underneath the hitch 
tubes and place the hitch bracket assembly on top of 
the hitch tubes.  Insert two hex bolts (B) through the 
brackets, with the rear hex bolt between the cross 
bolts in the hitch tubes. Secure the hex bolts (B) with 
two nylock nuts (E).  See fi gure 3. 

Do not tighten yet.

•  Assemble the two spacers (J) onto the hitch pin and 

secure the pin with the hairpin cotter (K). See fi gure 3.

FIGURE 4

HEX BOLT (A)

NYLOCK NUT (E)

SPACER
BUSHING (I)

HEIGHT
ADJUSTMENT
STRAP

NYLOCK NUTS (E)

HITCH BRACKET
ASSEMBLY

BENT HITCH
BRACKET

HEX BOLTS (B)

HAIRPIN COTTER (K)

SPACERS (J)

STEP 6b - ASSEMBLE HITCH BRACKETS

•  If the tractor hitch is 10" or more above the ground, 

place the bent hitch bracket on top of the hitch tubes 
and place the hitch bracket assembly underneath 
the hitch tubes.  Insert two hex bolts (B) through the 
brackets, with the rear hex bolt between the cross 
bolts in the hitch tubes. Secure the hex bolts (B) with 
two nylock nuts (E).  See fi gure 4. 

Do not tighten yet.

•  Assemble the two spacers (J) onto the hitch pin and 

secure the pin with the hairpin cotter (K). See fi gure 4.

NYLOCK NUTS (E)

BENT HITCH
BRACKET

HITCH BRACKET
ASSEMBLY

HEX BOLTS (B)

SPACERS (J)

HAIRPIN
COTTER (K)

10"

HEX BOLT (C)

HITCH TUBE (L.H.)

PLASTIC TIE

NYLOCK NUT (E)

TUBE
MARKED
“77L”

HOUSING
MARKED “L”

STEP 2 - ASSEMBLE HITCH TUBES

•  The hitch tubes are stamped with a "77

L" for the 

left tube and a "76

R" for the right tube. The sweeper 

housing is marked with and "

L" on the left with side 

and an "

R" on the right side. See fi gure 1.

•  Hold the left hitch tube against the left side of the 

sweeper so that the "77

L" on the tube faces away from 

the sweeper. Attach the hitch tube using two hex bolts 
(C) and nylock nuts (E). Repeat for the right hitch tube, 
but with the "76

R" facing in toward the right side of the 

sweeper. 

Do not tighten yet. See fi gure 1.

STEP 3 - REMOVE PLASTIC TIE

•  Remove the plastic tie that fastens the height 

adjustment tube to the front of the sweeper housing. 
See fi gure 1.

Summary of Contents for 486.242112

Page 1: ...ly Operation Maintenance Parts PRINTED IN U S A FORM NO 49535 REV 1 05 Sears Roebuck and Co Hoffman Estates IL 60179 U S A www sears com craftsman IMPORTANT READ THIS FIRST For Missing Parts or Assembly Questions Please Call 866 576 8388 Mon Fri 7 am 5 pm CST FAX 217 728 2032 or e mail info agri fab com info agri fab com Missing parts will be sent UPS in 24 hours directly to your home ...

Page 2: ...owing the sweeper Attach the rope to the towing vehicle to keep it away from wheels and rotating parts 5 Operate the sweeper at reduced speed on rough terrain near ditches and on hillsides to prevent loss of control 6 Vehicle braking and stability may be affected with the attachment of this sweeper Do not fill sweeper to maximum capacity without checking the capability of the towing vehicle to safe...

Page 3: ...Hex Bolt 5 16 18 x 1 3 4 Lg D 1 Carriage Bolt 5 16 18 x 1 Lg E 8 Nylock Nut 5 16 F 2 Palnut 3 8 G 1 Flat Washer 5 16 Standard H 1 Washer Tooth Lock 5 16 I 1 Spacer Bushing REF QTY DESCRIPTION J 2 Hitch Spacer 3 4 K 1 Hairpin Cotter 1 8 L 6 Hairpin Cotter 3 32 M 2 Clevis Pin 3 8 x 1 2 N 2 Clevis Pin 1 4 x 1 1 8 O 2 Clevis Pin 1 4 x 1 3 4 P 2 Vinyl Cap Q 4 Plastic Plug R 1 Grip S 1 Knob Plastic REF ...

Page 4: ... Adjustment Strap 7 Height Adjustment Handle 8 Hitch Tube R H Right Hand CARTON CONTENTS TOOLS REQUIRED FOR ASSEMBLY 1 Pliers 1 Screwdriver 1 Hammer 1 Adjustable Wrench 1 1 2 Open End or Box End Wrench 1 3 8 Open End or Box End Wrench ASSEMBLY STEP 1 REMOVE PARTS FROM CARTON To protect painted parts lay them on cardboard or a mat Remove the sweeper housing the loose parts and the hardware package ...

Page 5: ... NUTS E HITCH BRACKET ASSEMBLY BENT HITCH BRACKET HEX BOLTS B HAIRPIN COTTER K SPACERS J STEP 6b ASSEMBLE HITCH BRACKETS If the tractor hitch is 10 or more above the ground place the bent hitch bracket on top of the hitch tubes and place the hitch bracket assembly underneath the hitch tubes Insert two hex bolts B through the brackets with the rear hex bolt between the cross bolts in the hitch tube...

Page 6: ... that fasten the hitch brackets to the hitch tubes STEP 8 ATTACH HANDLE Assemble the height adjustment handle to the height adjustment tube on the front of the sweeper housing Use the curved head bolts bowed washers lock washers and hex nuts which come pre assembled to the tube Position the height adjustment handle side to side so that the height adjustment strap will align up against the outside ...

Page 7: ...PPER HOPPER TUBE CLEVIS PIN M HAIR COTTER PIN L UPPER HOPPER TUBE PLASTIC PLUG Q REAR HOPPER TUBE LOWER HOPPER TUBE PLASTIC PLUG Q REAR HOPPER TUBE STEP 12 ASSEMBLE TUBES TO BAG Unfold the hopper bag reverse the fold of the mesh wind screen and then lay the bag out flat with the wind screen on top and the Craftsman logo facing down Insert the ends of the assembled upper hopper tubes down through th...

Page 8: ...ind screen is not shown in figure 14 in order to better show the hopper support rods Fold the bag flaps around the lower hopper tubes and attach to the bag bottom using the snaps See figure 13 FIGURE 13 STEP 13 ATTACH BAG BOTTOM Insert the bag frame strap into the stitched sleeve at the front edge of the bag bottom See figure 11 FIGURE 12 FIGURE 14 CLEVIS PIN N HAIR COTTER PIN L BAG FRAME STRAP SNAP F...

Page 9: ...o the center of the upper rear hopper tube as shown in figure 17 FIGURE 18 Assemble a vinyl cap P onto each bag arm tube as shown in figure 17 Assemble two palnuts F by lightly tapping them onto the ends of the pivot rod with a hammer See figure 16 HINT To ease assembly of the palnuts place the bag on its side on a solid surface With the bottom end of the pivot rod against the surface tap a palnut on...

Page 10: ...to the tractor hitch arranging the 3 4 spacers in one of six possible combinations as shown in GROUP A and GROUP B diagrams below IMPORTANT To obtain the best performance from your sweeper arrange the spacers so that the sweeper bag is approximately level with the ground and approximately 5 to 7 off the ground as shown in figure 19 GROUP B For vehicles with hitches having 10 to 13 ground clearance ...

Page 11: ... grass to an even height before sweeping SWEEPING SPEED Try a starting speed of approximately 3 m p h third gear on most tractors Depending on the conditions it may be necessary to adjust the sweeping speed in order to achieve best results OPERATION Hopper Bag Collects grass clippings leaves and debris Hopper Rope Permits dumping of hopper bag from driver s seat Windscreen Helps prevent collected ...

Page 12: ...move the wheels and clean the sprockets chains and gears found inside the wheel housing After cleaning lubricate with an even coat of light grease To remove the wheel pop off the hub cap using a screwdriver and remove the lock nut and flat washer See figure 21 CLEANING Clean sweeper housing with a soft brush or cloth Clean debris from hopper bag with a brush or broom Remove any material which has wr...

Page 13: ...e only during forward rotation of the wheel If the brushes are driven rotated by both forward and reverse rotation of the wheel the drive pin is jamming in the ratchet gear Disassemble and clean and lubricate the drive pin and ratchet gear BRUSH REPLACEMENT NOTE Brush replacement should be done one brush at a time Remove the hopper bag from the sweeper Loosen the hex bolts and lock nuts on two sin...

Page 14: ...70 42 43 48 44 75 45 75 73 54 46 74 53 70 44 15 14 16 39 17 18 19 47 56 55 56 20 41 28 30 31 55 25 26 36 38 23 26 25 26 24 29 40 14 81 34 79 22 37 21 37 20 64 76 75 28 2 11 12 13 59 33 81 7 5 4 52 61 63 66 60 49 58 59 68 51 50 69 57 67 65 62 59 1 9 27 8 9 10 32 72 6 3 80 78 77 53 74 71 42 71 43 ...

Page 15: ...695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 10 43083 2 Nut Hex 5 16 18 Thread 10 43083 2 Nut Hex 5 16 18 Thread 10 43083 2 Nut Hex 5 16 18...

Page 16: ...arts accessories and owner s manuals that you need to do it yourself call Sears PartsDirectSM 1 800 366 PART 6 a m 11 p m CST 1 800 366 7278 7 days a week www sears com partsdirect To purchase or inquire about a Sears Service Agreement 1 800 827 6655 7 a m 5 p m CST Mon Sat Para pedir servicio de reparación a domicilio y para ordenar piezas con entrega a domicilio 1 888 SU HOGAR SM 1 888 784 6427 ...

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